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5.  HEALTH AND SAFETY INFORMATION

12.  EXPLANATION OF SYMBOLS

12.1 EXPLANATION OF SYMBOLS

Danger! 

Risk of electrocution.

Warning! 

Keep bystanders away.

Class 1 device

Warning! 

Read the instruction manual.

Warning! 

Wear suitable eye/face protection.

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5.1 GENERAL SAFETY INSTRUCTIONS

Warning:

 When using electric tools basic safety precautions should always be followed to reduce 

the risk of fire, electric shock and personal injury including the following.
Read all these instructions before attempting to operate this product and save these instructions.

Electric shock can kill:

   

 

–   Remove the plug from the socket before carrying out adjustment, servicing or  

 

maintenance.

–   Allow 5 minutes waiting time for the capacitors to discharge before removing the panels for 

any maintenance operations

–   Do not touch live electrical parts.
–   Never use electrode holders or cables with damaged or deteriorated insulation.
–   Keep working environment, equipment, cables and clothing free from grease, oil, moisture and 

dirt.

–   Ensure welding machine has been correctly earthed and all panels are fitted securely.
– 

The operator must be insulated from the floor and work bench using a dry insulation mat.

–   Wear isolating footwear and gloves that are in good condition, i.e. without holes.
–   In hazardous conditions of increased electric shock always ensure a second person is present 

in case of accident.

–   Never change electrodes with bare hands or damp gloves.
–   Keep welding cables away from power cables.
–   Regularly inspect the condition of the welding, earth, and power cables for signs of damage.
–   Do leave machine unattended and remove plug from socket when not in use.
–   Do not use welding cables unsuitable for the amperage.
–   Ensure earth clamp is adjacent to weld seam, secured to bare metal and when not in use is 

insulated for safety.

–   Keep all equipment well maintained.
– 

The operator shall prevent gas cylinders in the vicinity of the work piece from becoming part of 
the welding circuit.

Fumes & gases can be harmful:

–   The welding process generates hazardous fumes as a by-product. Inhalation of these fumes is 

hazardous to health.

– 

Keep your head away from the weld to avoid breathing the fumes.

– 

If welding in confined spaces ensure adequate ventilation and use a fume extractor.

– 

Welding fumes displace oxygen. Danger of suffocation.

– 

By-products of welding can react with other chemical vapours to produce a toxic/explosive 
environment.

Welding can cause fire or explosion:

– 

Arc welding and allied processes can cause fire and explosions and precautions shall be 
taken to prevent these hazards.

– 

Before starting a weld ensure the area is clear of flammable materials.

– 

Remove any inflammables to a safe distance, especially substances likely to generate a 
dangerous vapour.

– 

The welding arc can cause serious burns. Avoid contact with skin.

– 

Sparks and molten metal are cast out during welding. Take precautions to prevent fire igniting 
and wear protective clothing.

Summary of Contents for 71106

Page 1: ...ife of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contain...

Page 2: ...NUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No pa...

Page 3: ...tric shock can kill 8 Fumes and gases can be hazardous 9 Eye protection for welding 9 5 3 CONNECTION TO THE POWER SUPPLY 9 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 10 7 UNPACKING AND CHECKING 7 1 PACKAGING 11 7 2 WHAT S IN THE BOX 11 8 ASSEMBLING THE STUD WELDER TROLLEY 12 9 ASSEMBLING THE STUD WELDER 9 1 DUTY CYCLE AND OVERHEATING 12 9 2 MACHINE INSTALLATION 12 9 3 SELECTING A LOCATION 12 9 4 W...

Page 4: ...hen the guarantee period is 90 days from the date of purchase The guarantee is extended to 24 months for parts only This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to ...

Page 5: ...ne will have an effect on the accuracy and may also result in personal injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine...

Page 6: ... accident Never change electrodes with bare hands or damp gloves Keep welding cables away from power cables Regularly inspect the condition of the welding earth and power cables for signs of damage Do leave machine unattended and remove plug from socket when not in use Do not use welding cables unsuitable for the amperage Ensure earth clamp is adjacent to weld seam secured to bare metal and when n...

Page 7: ... children or animals and ensure no one is looking before striking up In the welding environment damaging levels of noise can exist Wear hearing protection if the process dictates Do not touch hot equipment or metal Allow the weld time to cool use the correct tool and wear protective welding gauntlets Wear flame retardant clothing leather wool etc Take care when adjusting or maintaining the torch t...

Page 8: ...iation A warning e g a symbol for eye protection should refer to the hazard of arc radiation 5 2 ADDITIONAL SAFETY INSTRUCTIONS Read instructions 1 Read owner s Manual before using or servicing unit 2 Use only manufacturer s supplied replacement Exploding parts can injure 1 Always wear a face shield and long sleeves 2 Wear approved face shield or safety goggles with side shields 3 Wear proper body...

Page 9: ...ectric shock Do not open Make sure the power supply information on the machine s rating plate is compatible with the power supply you intend to connect it to Because it is constructed mostly of metal parts it is a Class 1 machine meaning it must have an earth connection in the power supply This is to prevent electrocution in the event of a failure This machine requires a 32A supply as such it is s...

Page 10: ...rect time 5 Place a wave form wire horizontally on the dent Approximately a 90 angle to wave form wire Put on pressure and press trigger 6 Connect hook puller with pull hammer Hook wave form wire and slide the hammer to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 ...

Page 11: ...10 4 CARBON ROD HEATING 1 Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible 2 Connect carbon rod and carbon rod adaptor with welding gun 3 Set correct amperage 4 Set correct time 5 Move carbon rod in clockwise circles to hear up the stretched panel 6 Use cold water or wet rag to cool down the heated area that makes the stretched pa...

Page 12: ...than 6mm2 copper cord Over current protection Disconnect device line terminals Ground wire L1 L2 input conductors Installation must meet all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagout input power before connecting input conductors from unit Select type and size of over current protection Close and secure door on disconnect device Remov...

Page 13: ...ge 4 Set correct time 5 Approximately a 90 angle to the dent Put on pressure and press trigger 6 Remove welding gun Hook the washer with pull hammer Slide the hammer to opposite direction to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations Each panel may require differen...

Page 14: ...ond even the trigger has been pressed shorter or longer than 0 1second Power FFF is a manual mode The welding time depends on how long you have pressed the trigger Power FF FF means full power 100 3 Located the holder on the welded washer 4 Install the fixed shank 5 Tighten up the holder 3 5 4 Picture Description Triangle washer welding Time s 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF ...

Page 15: ...ond even the trigger has been pressed shorter or longer than 0 1second Power FFF is a manual mode The welding time depends on how long you have pressed the trigger Power FF FF means full power 100 3 Located the holder on the welded washer 4 Install the fixed shank 5 Tighten up the holder 3 5 4 Picture Description Triangle washer welding Time s 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF 0 01 FFF ...

Page 16: ...ge 4 Set correct time 5 Approximately a 90 angle to the dent Put on pressure and press trigger 6 Remove welding gun Hook the washer with pull hammer Slide the hammer to opposite direction to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations Each panel may require differen...

Page 17: ...than 6mm2 copper cord Over current protection Disconnect device line terminals Ground wire L1 L2 input conductors Installation must meet all National and Local Codes have only qualified persons make this installation Disconnect and lockout tagout input power before connecting input conductors from unit Select type and size of over current protection Close and secure door on disconnect device Remov...

Page 18: ...10 4 CARBON ROD HEATING 1 Connect negative outside wire to a clean paint free location on metal workpiece as close to welding area as possible 2 Connect carbon rod and carbon rod adaptor with welding gun 3 Set correct amperage 4 Set correct time 5 Move carbon rod in clockwise circles to hear up the stretched panel 6 Use cold water or wet rag to cool down the heated area that makes the stretched pa...

Page 19: ...rect time 5 Place a wave form wire horizontally on the dent Approximately a 90 angle to wave form wire Put on pressure and press trigger 6 Connect hook puller with pull hammer Hook wave form wire and slide the hammer to pull out the dent 1 Setting amperage too high or time too long can cause workpiece surface vehicle body damage Please weld other workpieces for practice before actual operations 2 ...

Page 20: ...ectric shock Do not open Make sure the power supply information on the machine s rating plate is compatible with the power supply you intend to connect it to Because it is constructed mostly of metal parts it is a Class 1 machine meaning it must have an earth connection in the power supply This is to prevent electrocution in the event of a failure This machine requires a 32A supply as such it is s...

Page 21: ...iation A warning e g a symbol for eye protection should refer to the hazard of arc radiation 5 2 ADDITIONAL SAFETY INSTRUCTIONS Read instructions 1 Read owner s Manual before using or servicing unit 2 Use only manufacturer s supplied replacement Exploding parts can injure 1 Always wear a face shield and long sleeves 2 Wear approved face shield or safety goggles with side shields 3 Wear proper body...

Page 22: ... children or animals and ensure no one is looking before striking up In the welding environment damaging levels of noise can exist Wear hearing protection if the process dictates Do not touch hot equipment or metal Allow the weld time to cool use the correct tool and wear protective welding gauntlets Wear flame retardant clothing leather wool etc Take care when adjusting or maintaining the torch t...

Page 23: ... accident Never change electrodes with bare hands or damp gloves Keep welding cables away from power cables Regularly inspect the condition of the welding earth and power cables for signs of damage Do leave machine unattended and remove plug from socket when not in use Do not use welding cables unsuitable for the amperage Ensure earth clamp is adjacent to weld seam secured to bare metal and when n...

Page 24: ...ne will have an effect on the accuracy and may also result in personal injury This machine is not a toy and must be respected The environment will have a negative result on its operation if you are not careful If the air is damp components will rust If the machine is unprotected from dust and debris components will become clogged And if not cleaned and maintained correctly or regularly the machine...

Page 25: ...hen the guarantee period is 90 days from the date of purchase The guarantee is extended to 24 months for parts only This guarantee does not apply to normal wear and tear nor does it cover any damage caused by misuse careless or unsafe handling alterations accidents or repairs attempted or made by any personnel other than the authorised Draper warranty repair agent Note If the tool is found not to ...

Page 26: ...tric shock can kill 8 Fumes and gases can be hazardous 9 Eye protection for welding 9 5 3 CONNECTION TO THE POWER SUPPLY 9 6 TECHNICAL DESCRIPTION 6 1 IDENTIFICATION 10 7 UNPACKING AND CHECKING 7 1 PACKAGING 11 7 2 WHAT S IN THE BOX 11 8 ASSEMBLING THE STUD WELDER TROLLEY 12 9 ASSEMBLING THE STUD WELDER 9 1 DUTY CYCLE AND OVERHEATING 12 9 2 MACHINE INSTALLATION 12 9 3 SELECTING A LOCATION 12 9 4 W...

Page 27: ...NUALS SAFETY CONTENT WARNING Information that draws attention to the risk of injury or death CAUTION Information that draws attention to the risk of damage to the product or surroundings 1 4 COPYRIGHT NOTICE Copyright Draper Tools Limited Permission is granted to reproduce this publication for personal and educational use only Commercial copying redistribution hiring or lending is prohibited No pa...

Page 28: ...ife of the product passing it on to any subsequent holder of the product Read all these instructions before assembling operating or maintaining this product This manual has been compiled by Draper Tools describing the purpose for which the product has been designed and contains all the necessary information to ensure its correct and safe use By following all the general safety instructions contain...

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