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Section 6 -

 Mounting Angled Headbox

Please Note:

 Steps 1-5 of 

Section 5 

(

Installing Side Channels)

 must be completed before mounting the Angled Headbox.  

It is critical that the full length of each Side Channel is secured to the mounting surface.

The Angled Headbox can be mounted permanently to wall or ceiling 

(See Section 4 - Direct Mounting to Ceiling or Wall)

; or Headbox 

can rest atop Side Channels and held in place by two mounting studs coming down from endcaps.

Section 7 -

 Mounting Headbox in a Recessed Pocket 

(Optional)

FlexShade ZIP can also be installed in a pocket in ceiling.

Please Note:

 Be sure to provide adequate clearance 

for removal of Roller Assembly during installation and 

maintenance. Minimum depth of ceiling pocket is 6 ¼" 

(159mm)

.

Side 

Chan

nel

Side 

Chan

nel

FABRIC 

RETAINER 

STRIP

ZIPPER

HEM 

BAR

W

ALL

FlexShade

®

 ZIP 92

4

"

 (121mm)

3

"

(92mm)

5

"

(149mm)

3

"

(92mm)

min. 1

(32mm)

min. 6

"

(159mm)

REMOVE

FASCIA

5.

 

 Reinsert Fabric Retainer Strips into  

Side Channels and re-attach Covers.

6.

 

Assembly complete. Proceed to  

Section 11 or 12 for limit setting.

1.

 

 Remove screws from bottom of Headbox. 

Remove Fascia and set aside.

2.

 

 Verify  cable   

routing 

(Section 14)

.

4.

 

 Insert  Headbox 

mounting stud into 

Side Channel.

3.

 

 Insert "Zipper" on one side of 

Hem Bar into fabric retainer in 

Side Channels.

FlexShade

®

 ZIP 92 & ZIP 127

page 6 of 12

Summary of Contents for FlexShade ZIP 127

Page 1: ...ont View 11 Section 17 Assembled Dimensions Side View 11 Section 18 Component Dimensions 12 POWER DRILL PENCIL 2 1 TAPE MEASURE HARDWARE by others LEVEL PLIERS CRIMPING TOOL WIRE STRIPPERS CAUTION Read and understand all warnings before beginning installation LASER LEVEL HEX WRENCH TOOLS REQUIRED PERSONNEL REQUIRED HEADBOX SHADE FABRIC MOUNTING BRACKETS Wall Mount shown HEM BAR END CAP SIDE CHANNE...

Page 2: ...headboxes pockets wall clips and other hardware must be installed level Unit must be level and square 6 Never leave the area while operating the unit during installation maintenance or normal operation unless it is secure and safe 7 Before testing or operation carefully inspect the entire area and path of the shade and areas underneath the shade to be sure no persons or objects are in the area 8 T...

Page 3: ...bracket USE ALL FOUR 4 mounting holes Fig 3 B 2 Attach Headbox to brackets and tighten Set Screws Fig 3 B 3 Mount the Side Channels Section 5 Caution Hem Bar does not retract into the Headbox Provide at least 21 4 57mm clearance if mounting over a swinging window or door 3 Mounting Brackets MUST be installed with a gap of 13 4 44mm between the Endcap and the Mounting Bracket edge Fig 1 Mark wall j...

Page 4: ...ce using appropriate fasteners WALL MOUNT HOLES CEILING MOUNT HOLES 1 Using the mounting holes in the endcaps as a guide drill pilot holes on both ends of the Headbox Please Note Installer is responsible for selecting mounting hardware appropriate for site conditions B C E A Figure 4 B Figure 4 C 3 Remove Roller Assembly 4 Proceed to Section 4 Please Note Leave a 1 44mm gap between Endcap and Moun...

Page 5: ...h Side Channel covers may result in product failure in high wind 3 Drill Side Channels at desired mounting points Fig 6 B 4 Mark wall or jamb and drill small pilot holes in mounting surface Please Note Recommended attachment of Side Channel to structure is minimum of every 24 61cm 1 Use 1 8 3 mm Hex Key to remove Screws from Side Channels and Side Channel Covers Fig 6 A Please Note Do NOT remove t...

Page 6: ...alled in a pocket in ceiling Please Note Be sure to provide adequate clearance for removal of Roller Assembly during installation and maintenance Minimum depth of ceiling pocket is 6 159mm Side Channel Side Channel FABRIC RETAINER STRIP ZIPPER HEM BAR WALL FlexShade ZIP 92 4 121mm 3 92mm 5 149mm 3 92mm min 1 32mm min 6 159mm REMOVE FASCIA 5 Reinsert Fabric Retainer Strips into Side Channels and re...

Page 7: ... Strip Attach Foam Padding at every Side Channel Mounting location NOTE Installer MUST provide a recessed pocket at the top of the channel large enough to allow for headbox installation and accommodate hem bar and fascia install removal Specific Fastener locations are determined by installer Please Note Max spacing between fasteners is 24 610mm PLEASE NOTE Channel Adaptor 2 U Channel option MUST b...

Page 8: ...ns until motor moves down then release Use UP and DOWN buttons to move shade to correct lower limit and press MY STOP 4 While motor is at lower limit hold UP and MY STOP buttons until motor moves up then release The shade should move to upper limit and stop 5 Next hold MY STOP button for five seconds until motor jogs 6 Put motor into USER MODE by pressing small programming button Fig 9 on the back...

Page 9: ...imit switch must be set prior to connecting to system Motor must be installed so limit switches are pointed up or accessible 7 Operate shade to desired down stop position Set limit by turning proper socket toward to lower limit and to raise it 8 Operate shade to desired up stopping position Set limit by turning proper screw toward to raise limit and to lower it Please Note Each full rotation of th...

Page 10: ...igure 10 A CABLE EXITS HEADBOX 92 Figure 10 B CABLE EXITS HEADBOX 127 9 5mm 13mm 22mm 1 25mm Cable Exit TOP TOP BACK 13mm ENDCAP F R O N T F R O N T 9 5mm 13mm 1 30mm Cable Exit BACK TOP BACK 13mm ENDCAP F R O N T F R O N T F R O N T 1 44mm 1 32mm Cable Exit SIDE TOP BACK 31 8mm 40 10 2mm OR END CAP F R O N T 1 33mm 1 33mm 22mm 13mm 9 5mm 1 35mm Cable Exit TOP TOP BACK END CAP 31 8mm 40 10 2mm OR ...

Page 11: ...5 149mm Headbox Height B 3 92mm Headbox Height A FOR ZIP 127 Hem Bar 7 184mm Headbox Height B 5 127mm Top View Down Top View Down SHADE HEIGHT SHADE HEIGHT Wall Mounted Headbox with Wall Mounted Side Channels Ceiling Mounted Headbox with Jamb Mounted Side Channels FlexShade Zip 92 FlexShade Zip 127 5 148mm 3 92mm 2 57mm 1 41mm 7 184mm 2 57mm 1 41mm 1 41mm 5 127mm 5 127mm 3mm 3 92mm 3mm page 11 of ...

Page 12: ...de ZIP 92 Curved Headbox FlexShade ZIP 92 Square Headbox 5 127mm 5 127mm 5 127mm 5 127mm 5 127mm FlexShade ZIP 127 Curved Headbox FlexShade ZIP 127 Angled Headbox FlexShade ZIP 127 Square Headbox 1 41mm 9 5mm 1 41mm 19mm 2 51mm 1 25mm Side Channel Hem Bar Optional Channel Adaptors 1 38mm 1 38mm 2 4mm 19mm C073 002 6mm 1 29mm 1 41mm 19mm 1 6mm 9 5mm C090 053 3mm 1 32mm 1 38mm C104 148 1 29mm 1 41mm...

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