background image

The supply connection of the air filter-regulator model
77-4 is 1/4” NPT. Adjust the output pressure of the air
filter-regulator to the pressure indicated on the serial
plate of the actuator. Admissible maximum pressures on
the positioner are in accordance with the valve and the
actuator on which it is mounted. For Camflex II valves
these maximum pressures are indicated in the
Instruction No EF 50004 E. For Varimax valves, they are
indicated in Instruction No EN 3000 E

Output circuit

The pneumatic output connection to the actuator should
be particularly tight.

Electrical circuit

See Instruction sheet No ES 50004-000 E.

General

1.

The Model 8013 Positioner, when factory mounted,
has been calibrated for the proper valve and
positioner actions. If for any reason the cam and
cam bushing (159) setting has been destroyed (for
example, a change of positioner action or cam lobe,
for field installation or for maintenance, etc...) then it
is necessary to follow all steps of calibration
instructions, according to the desired actuator and
positioner actions.

2.

Connect air lines to positioner and actuator. Connect
the leads of the input electric signal respecting
polarities stamped on the terminal board.

3.

Check force balance spring position according to the
direction of the positioner action (see Figure 5)

4.

Turn the force balance adjusting screw (6) on the
beam (41) in order that the spring should be
approximately parallel to the joint plane of the case.
(see Figure 5).

6

calibration

3

4

5

6

1

2

MasoneilanMasoneilan

160

156

155

151

158

159

155

160

5

Center of
cam 
follower
bearing

Figure 7

Proper alignment
line for Lobe 5
with valve plug
seated

3

4

5

6

1

2

,

,

,,

,

12

11

10

9

8

7

Figure 6

,,

,,

,,

,,

Masoneilan

Masoneilan

11

1
4
3

11

1
4
3

5
2

10

9

5
2

10

9

0-100 %  LIN.

 0-100 %  PERC.

0-50   %  LIN.

50-100  %  LIN.

0-100 %  LIN.

 0-100 %  PERC.

0-50   %  LIN.

50-100  %  LIN.

0-100 %  LIN.

 0-100 %  PERC.

0-50   %  LIN.

50-100  %  LIN.

0-100 %  LIN.

 0-100 %  PERC.

0-50   %  LIN.

50-100  %  LIN.

DIRECTE

DIRECT

FERMANT

PAR

MANQUE

D’AIR

AIR

TO

OPEN

OUVRANT

PAR

MANQUE

D’AIR

AIR

TO

CLOSE

INVERSE

REVERSE

DIRECTE

DIRECT

INVERSE

REVERSE

• SECTEUR

CAME
• CAM

LOBE

• ÉCHELLE & 

CARACT.

• RANGE & 

CHARACT.

• ACTION 

POSITIONNEUR

• POSITIONER 

ACTION

POSITIONNEUR SÉRIE 8013

8013 SERIE POSITIONER

• ACTION 

VANNE

• VALVE

ACTION

18-54146

MADE IN FRANCE

•  POUR CHANGER L’ACTION DU POSITIONNEUR SE

RÉFERER À LA NOTICE D’INSTRUCTIONS

•  REFER TO INSTRUCTION MANUAL FOR CHANGING

POSITIONER ACTION

Selection of Proper Line on Cam Lobe for
Alignment with Cam Follower Bearing

Position of Cam Follower Bearing Shown
in Respect to Lobe line

Camflex II cam part No: 041126-181
Varimax cam part No : 4001 10353

1.

Select desired cam lobe number, according to
valve action, positioner action, range and
characteristic. Observe shading code.

2.

Rotate cam to align proper lobe line (as shown in
code) with shaded center of cam follower. (see
Figure 7).

Summary of Contents for Masoneilan 8013 Series

Page 1: ...Masoneilan 8013 series Electropneumatic positioner Instructions used with 35002 series CamflexII and 30000 series Varimax control valves Instructions No ES50004 250E Rev B 08 97 Masoneilan Masoneilan ...

Page 2: ...ent of Condé sur Noireau Plant Any future orders for spare parts should be addressed to the Spare Parts Department of our factory at Condé sur Noireau When such an order is placed you should always cite in reference the original order and in particular the type and the serial number of the positioners involved Training MASONEILAN regularly holds training seminars for technicians in its factory of ...

Page 3: ...truction sheet No ES50004 000 E page 3 c In case of flameproof housing device the positioner case must not be opened when the device is energized d Reverse the force balance spring position in regard to the beam see corresponding paragraph of page 5 e Calibrate after changing of action f Consult the instruction sheet No ES50004 000 E 3 split range operation The following instructions apply only wh...

Page 4: ...ectly performed and that the cover is well placed on the case before energizing the circuits Only qualified personnel to service this equipment Checking 1 Check the number stamped on the nozzle 16 Nozzle size depends on valve size and the supply pressure Refer to the table on the last page for the numbers of the nozzle corresponding to each use Controller Positioner N 1 Positioner N 2 Controller P...

Page 5: ...ositioner on the valve is indicated in Figure 4 Cam mounting and orientation Figures 6 and 7 Select the proper cam lobe for the desired flow control characteristics See Figure 6 Place the cam 155 on the bushing 159 in order that the identification number of the cam lobe should be facing away from the bushing once the cam is assembled See Figure 7 CAUTION If the cam bushing hex protrudes through th...

Page 6: ... 4 Turn the force balance adjusting screw 6 on the beam 41 in order that the spring should be approximately parallel to the joint plane of the case see Figure 5 6 calibration 3 4 5 6 1 2 Masoneilan Masoneilan 160 156 155 151 158 159 155 160 5 Center of cam follower bearing Figure 7 Proper alignment line for Lobe 5 with valve plug seated 3 4 5 6 1 2 12 1 1 1 0 9 8 7 Figure 6 Masoneilan Masoneilan 1...

Page 7: ...correctly performed and that the cover is well placed on the case before energizing the circuits Only qualified personnel to service this equipment Metering tube The metering tube 59 for the nozzle air supply is furnished with a clean out plunger which forces a small wire through the jewel orifice The metering assembly can be removed and checked prior to relay disassembly Relay disassembly 1 Disco...

Page 8: ...w 30 Serial Plate 32 Force Balance Spring Lever 33 Release Spring 39 Biasing Spring Bracket 40 Coil 41 Beam 42 Screw Flexure Strips 43 Stop Locknut 44 Coil Stop Screw 45 Screw Fastening Coil and Flapper 46 Flapper 48 Counter Weight 49 Flexure Strip 50 Flexure Strip 52 Biasing Spring 53 Mounting Screw relay 54 Relay Cap 55 Diaphragm S A 56 Bellofram Plate S A 57 Gasket 58 Spring 59 Metering Tube S ...

Page 9: ...en stop locknut 43 Reattach force balance spring 8 on adjusting screw 6 7 Connect coil wires to terminal board according to the desired positioner action Proceed to calibration and replace cover Terminal board replacement If it becomes necessary to change the input signal range of a positioner a terminal board and coil adapted to accommodate the new signal should be ordered from the Spare Parts De...

Page 10: ...S 50004 000 E shows the nominal resistance of main circuits 3 Disconnect coil lead from positive terminal and connect to one of the ohmmeter leads Connect other ohmmeter lead to negative terminal Force coil resistance value should approximate value indicated in table of Figure 4 of Instruction sheet No ES50004 000 E 4 If force coil resistance is approximately correct but positioner circuit resista...

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