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  Dresser Roots

removed before lubricating. If desired, VCI-10 may be 
removed from within the cylinder shortly before start up 
by spraying fine mist of petroleum solvent through the 
blower while it is running at a slow speed with open inlet 
and discharge, or it can remain in the blower if it is not 
harmful to the operation of the connected system. VCI-
10 is a product of Daubert Chemical Co., Oak Brook, IL.

2.  Paint shaft extension, inlet and discharge flanges, and 

all other exposed surfaces with Nox-Rust X-110 or 
equivalent.

3.  Seal inlet, discharge, and vent openings. It is not 

recommended that the unit be set in place, piped to the 
system, and allowed to remain idle for extended periods. 
If any part is left open to the atmosphere, the VCI-10 
vapor will escape and lose its effectiveness.

4.  Units are not to be subjected to excessive vibration 

during storage.

5.  Rotate drive shaft three or four revolutions every two 

weeks.

6.  Prior to start up, remove flange covers on both inlet and 

discharge and inspect internal to insure absence of rust. 
Check all internal clearances. Also, at this time, remove 
gearbox and bearing covers and inspect gear teeth and 
bearings for rust.

When ready to connect piping, remove main flange covers 
and inspect blower interior for presence of foreign particles or 
dirt adhering to machined surfaces. Clean out such material 
by washing carefully with a petroleum solvent then rotate 
impellers manually to make sure they turn freely. Also use 
the same solvent to remove the anti-rust coating from flange 
faces and any other surfaces. 

Note:

 interior cleaning is not 

required if no dirt is found.

FOUNDATION

 design depends on local soil conditions and 

several other factors and can only be discussed generally 
here. Additional information will be found in the publication 
referred to at the beginning of this section. For satisfactory 
operation of supported equipment, a concrete foundation 
must be rigid, must have minimum defections, and must be 
free from resonant frequencies in the operating speed range 
of the equipment.
Length and width dimensions of the foundation should 
provide at least 6 inches (150 mm) from any edge to the 
nearest machine anchor bolt, as located from the certified 
manufacturer’s general arrangement drawing. Depth 
dimension should be determined by design, but a minimum 
practical depth is considered to be twice the distance 
between shaft centers (or gear diameter) of the unit, or 
sufficient depth to attain a concrete mass a minimum of 1-1/2 
times the weight of the blower and motor. The concrete 
block should be permitted to cure for a minimum of 28 days 
before the blower is grouted in place. Any block distortions 
during curing then will have little or no affect on equipment 
and alignment. To simplify machine leveling and provide good 
grouting bond, the top of the foundation should be struck-off 
as level as possible but left with a rough surface.
Spring-type vibration isolating mounting are 

not recommended

 

for use directly between the operating equipment and the 
foundation. Where such mountings are required, they should 
be designed to carry a reinforced concrete slab on which the 
equipment is mounted. This slab must have good rigidity against 
bending and twisting, and the suspension system will require 
careful adjustment to produce a reasonably level condition 
during operation. All piping will require flexible sections and 
supports to reduce connection strains on the unit to a minimum.
Direct use of structural framing members for mounting 

is not 

recommended

. If unavoidable, it should be restricted to 

units of the smaller frame sizes, and spring-type mountings 
should not be used. Structural members must be rigid, and 
will probably require reinforcement if part of a building. Noise 
transmission can be reduced by use of a cork isolating pad. 
This can be 1 to 2 inch (25-50 mm) thickness, bedding on 
a full steel plate attached to the structure and carrying rigid 
concrete slab on which the equipment is mounted.

ANCHOR BOLTS

 are to be placed within the foundation 

forms before concrete is poured. Foundation bolts installed 
as shown in Figure 2, with diameter and length as in Table 2 

are recommended. The bolts must be located as accurately 
as possible from dimensions on certified installation drawing. 
To obtain a bolt location tolerance of 1/8" (3mm), use of 
drilled templates firmly secured to the foundation forms is 
recommended.
The bolt sleeves shown, if kept centered around the bolts 
and free of concrete, will allow bolts to be sprung enough to 
correct for small variations in bolt setting and machine drilling. 
The sleeves are filled in the final grouting operation. Bolt 
positions should be adjusted vertically so that the top ends 
will extend at least 1-1/2 diameters above the soleplate or 
taper washer, or as shown on the installation drawing.
Jack screws are provided to make leveling the height adjust-
ments easier. Steel plates, approximately 4" x 4" x 1/2 " (100 x 
100 x 13 mm) should be placed on the foundation under each 
jack screw location. Plates and anchor bolts are not furnished 
as standard accessories.

LEVELING

 is very important and should be performed with 

care, using a good machinists level having a ground glass 
bubble vial. A setting as level as possible in all directions is 
the result to be worked toward. Blowers should be leveled 
from drive shaft and pipe flanges. Machined baseplates 
have pads running in both length and width directions. On 

Figure 2 - Typical Anchor Bolt Detail

Summary of Contents for Roots DVJ WHISPAIR

Page 1: ...dents to persons working on or near the equipment during both installation and operation SEE SAFETY PRECAUTIONS o Install all equipment correctly Foundation design must be adequate and piping carefully done Use recommended accessories for operating protection o Make sure both driving and driven equipment is correctly lubricated before start up See LUBRICATION o Read starting checkpoints under OPER...

Page 2: ...DVJ jet air flow diagram above figures to Pocket A The atmospheric air flowing to the closed pockets is at a much lower temperature than the discharge air returned to the pockets in RAS WHISPAIR design The cooling effect allows blower operation at higher vacuum levels without exceeding the blower s maximum temperature rise For closed loop DVJ applications as shown in Fig 4 a portion of discharge g...

Page 3: ...specific approval from the nearest Sales Office Normally when a blower is operated at the design condition stamped on its nameplate the specified limits apply VACUUM With the discharge going to atmospheric pressure the inlet suction or vacuum in inches of mercury kPa must not be greater than the values listed for the specific frame size The pressure rise in pounds per square inch kPa between blowe...

Page 4: ...ull on the bolts during lift should be nearly vertical Since a considerable cable angle will usually be unavoidable place a stiff spreader between the eyebolts to take the side strain and adjust cable lengths so that the unit is approximately level during the lift A harness featuring four lifting hooks is required to lift base mounted units After inserting the hooks in the lifting lugs block the c...

Page 5: ... in place Any block distortions during curing then will have little or no affect on equipment and alignment To simplify machine leveling and provide good grouting bond the top of the foundation should be struck off as level as possible but left with a rough surface Spring type vibration isolating mounting are not recommended for use directly between the operating equipment and the foundation Where...

Page 6: ...allel to the blower shaft and level To position the driver properly both sheaves need to be mounted on their shafts and the shaft center distance must be known The blower sheave usually the larger one in diameter must be of the narrow hub type Install it so that its inner hub face is not more than 1 4 6 mm away from the bearing housing end cover The driver sheave should also be mounted as close to...

Page 7: ...se as specified by its manufacturer and assemble A belt driven installation should require no realignment if all items were correctly positioned and leveled before grouting Belts may be installed now by adjusting driver position toward the blower sufficiently to permit belts to be laid in their sheave grooves easily Do not pry or roll them into place Before doing this inspect all grooves for burrs...

Page 8: ...DVJ WHISPAIR Dry Exhauster 9 Figure 3 Installation with Suggested Locations for Available Accessories DVJ Figure 4 Installation with Suggested Locations for Available Accessories RGS DVJ ...

Page 9: ...s at the drive end In a horizontal style blower the gear end lubrication arrangement is identical except that a secondary sump is formed around each gear and the total oil capacity is more than doubled Note A good grade of industrial type non detergent anti foaming oil should be used when the average of blower inlet and discharge temperature is 125 F 52 C or lower Oil should be changed after the f...

Page 10: ...B with lock C and drop assembly back into lower reservoir and replace bottle Note Raising B raises oil level and lowering B lowers oil level During operation the sump levels can be expected to fluctuate At the gearbox sight window the level will rise as a result of oil being thrown out of the secondary sump oil pan into the primary sump A satisfactory oil level is assured as long as it is visible ...

Page 11: ...r LIMITATIONS 12 All conditions being satisfactory to this point continue the run for about one hour Observe the vacuum and temperature rise periodically to make sure neither exceeds specified limits Continue to check for noises and hot spots and observe oil level behavior at the three sumps If trouble appears refer to the TROUBLESHOOTING CHECKLIST for suggested remedies The unit should now be rea...

Page 12: ...ngs It is very important to look for any changes or trends which might indicate pending problems D Check oil levels E Record hour meter readings 2 Monthly A Record bearing housing vibration levels at each bearing in the horizontal vertical and axial planes Use velocity in sec measurements and note any changes from previous readings Take a complete vibration signature amplitude versus frequency if ...

Page 13: ...high temperature areas then check for impeller contact at these points Look for excessive scale build up Correct blower mounting drive alignment Overheating of Bearings of Gears 11 12 13 14 15 Inadequate lubrication Excessive lubrication Excessive pressure rise Coupling misalignment Excessive belt tension Check oil sump levels in gearhouse and drive end covers Check oil levels If incorrect drain a...

Page 14: ...ll be erratic and unsteady 3 Damaged gears will generate vibrations at mesh frequency number of teeth times RPM 4 Damaged bearings will generate vibrations at ball pass frequency fundamental train frequency and ball spin frequency 5 Rotor unbalance and bent shaft will generate vibrations at 1XRPM 6 Blower driver coupling misalignment will generate vibrations at 1XRPM and 2XRPM 7 Acoustic resonance...

Page 15: ...r nameplate Repairs or adjustments to blowers should be performed by personnel with a good background of general mechanical experience and the ability to follow the detailed instructions in this manual Some operations involve extra care and a degree of precision work This is especially true in timing impellers and in handling bearings Experience indicates that a high percentage of bearing failure ...

Page 16: ...n at a time in either clockwise or counter clockwise sequence but not diametrically opposite sequence till the gear is unseated from the taper 6 If the gear does not come off using above method use hydraulic assist feature provided in the gear in addition to the above Hydraulic pump capable of generating about 20 000 PSI pressure is required Make sure all tubing and fittings are good for 40000 PSI...

Page 17: ...ront and back iden tifications will be interchanged Fronts may be defined as the lobes that tend to contact during rotation because of pressure load and gear tooth wear conversely backs are the surfaces that tend to separate 3 Determine and record the total lobe clearance by measuring the front and back clearances and adding them It will normally be satisfactory to take these measurements at the m...

Page 18: ...rotation In each seal kit there are 2 Clockwise CW Blue coated seals for inboard seal replacement 2 Counter Clockwise CCW Red coated seals for inboard seal replacement 1 Reversible CW CCW Green coated seal for drive shaft seal replacement 1 Protective Sleeve Tool Inboard seals 1 Protective Sleeve Tool Drive shaft seal CAUTION FOR SEALS TO PERFORM PROPERLY Use careful handling procedures so not to ...

Page 19: ...he shafts to obtain the required impeller positions Set the drive end clearance first after installing and tightening drive shaft end cover 58 if used 7 With feeler gauges carefully measure the spaces between the drive end bearing carrier flanges and the headplate face Insert shims 17 of correct thickness to fill these spaces The original shims should be correct if bearings and carriers have been ...

Page 20: ...RG 25 2 LOCKWASHER BRG 27 4 SEAL HDPLT 31 4 BEARINGS 60 1 BEARINGS 61 2 O RING 81 2 GASKETS 1 Set GEAR SCREWS V Belt kits only 12 kits and above SIZE REPAIR KIT NOS CPLG DRIVE REPAIR KIT NO V BELT DRIVE 10 RK10ACP00 RK10AVB00 12 RK12ACP00 RK12AVB00 14 RK14ACP00 RK14AVB00 16 RK16ACP00 18 RK18ACP00 20 RK20ACP00 WHEN ORDERING CONTACT Dresser Roots 900 West Mount Street Connersville IN 47331 1675 Phon...

Page 21: ...lug Drive end Fill Drain 29 2 Eyebolt Lifting 89 2 Locking Nut See 96 30 Varies Capscrew Gearbox Headplate Fig 90 2 Gauge Oil Level Drive End 31 4 Bearing Roller 91 34 1 Nameplate 92 1 Lube Nameplate Gear End 35 6 Drive Screw Nameplate Arrow 93 1 Lube Nameplate Drive Enc 36 8 or 0d Dowel Pin Flange Locating 94 Varies Manifold 37 1 Vent Plug Gearbox 95 42 Varies Capscrew Stub Shaft Soc Hd 96 2 Slin...

Page 22: ...DVJ WHISPAIR Dry Exhauster 23 Figure 15 Assembly of 10 thru 12 DVJ V V Belt Drive Splash Lube ...

Page 23: ...24 Dresser Roots Figure 16 Sectional Assembly of 10 thru 14 DVJ V Blowers ...

Page 24: ...DVJ WHISPAIR Dry Exhauster 25 Figure 17 Sectional Assembly of 16 20 DVJ Common Lube ...

Page 25: ...26 Dresser Roots Figure 18 Sectional Assembly of 1016 DVJ V Units ...

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