MAINTENANCE
SECTION 5
Page 5
DRESSTA
OM515C520C99/1E
SCHEDULED MAINTENANCE GUIDE
Every 500 Hours of Operation
1. Perform the service as specified in "Every 250 hours of operation"
2. Check antifreeze concentration if in winter. Refer to 5.8.2.
3. Replace the fuel filters. Refer to 5.13.2.
4. Lubricate the tracking system linkage pivots. Refer to 5.3.1 (only standard version).
Every 1000 Hours of Operation
1. Perform the service as specified in "Every 500 hours of operation"
2. Clear the hydraulic reservoir breather. Refer to 5.14.4.
3. *
)
Replace the transmission oil pressure filter. Refer to 5.18.3.
4. Change the oil in the transmission system, clean the suction strainer and transmission
breather. Refer to 5.18.2., 5.18.4, 8.15.5.
5. Change the oil in drive axles (differential and planetaries). Clean the axles breathers. Check the
service brake discs for wear. Refer to 5.9.2, 5.9.3.
6. *
)
Change the oil in the hydraulic system. Refer to 5.14.2.
7. *
)
Change the hydraulic tank return filter element. Refer to 5.14.3.
8. **
)
Check and adjust engine valve lash. Refer to 5.11.6.
9. Check the condition of the fan hub. Refer to 5.11.4.
10. Check the condition of the idler pulley assembly. Refer to 5.11.5.
11. Check and adjust the drive belts tension. Refer to 5.11.3.
12. Change the steering gear oil (only standard version). Refer to 5.16.
*
)
Replacement every 1200 hours of operation is permissible,
**
)
After the initial 1000 hours. Then service every 2000 hours of operation.
Periodic (at least once a year or as required)
1. Check the condition of the hydraulic and pneumatic lines and electrical wires. Repair or
replace if necessary.
2. Check the condition of the safety belt and replace if necessary. Weak spots and damage of
the seat belt are inadmissible. Refer to 5.15.
3. Check the bucket teeth and cutting edge for wear (and forklift tines).
4. Check the condition and torque of the ROPS cab-to-frame mounting hardware. Refer to 5.19.
5. Deaerate the service brake system. Refer to 5.7.4.
6. Remove and clean the fuel tank strainer (if equipped). Clean the fuel tank breather.
Refer to 5.13.1
7. Change fuel strainer. Refer to 5.13.2
8. Clean and replace the air cleaner elements. Refer to 5.6.2 and 5.6.3.
9. Replace the ether container (if empty). Refer to 5.12. (optional attachment).
10. Lubricate:
−
the control levers,
−
the pedals,
−
the superstructure and cab hinges, etc.
Refer to 5.4.7.
11. Clean the air conditioner or heater filters (if equipped). Refer to 5.22.
Summary of Contents for 515C
Page 3: ...OM515C520C99 1E DRESSTA ...
Page 5: ......
Page 7: ......
Page 10: ...SECTION 1 INTRODUCTION ...
Page 12: ......
Page 17: ...SECTION 2 SAFETY PRECAUTIONS ...
Page 19: ......
Page 37: ...SECTION 3 MACHINE TRANSPORT AND STORAGE ...
Page 39: ......
Page 49: ...SECTION 4 OPERATING ...
Page 51: ......
Page 107: ...SECTION 5 MAINTENANCE ...
Page 165: ...SECTION 6 SPECIFICATIONS ...
Page 167: ......
Page 181: ...SECTION 6 SPECIFICATIONS Page 16 OM515C520C99 1E DRESSTA WIRING DIAGRAMS ...
Page 182: ...SPECIFICATIONS SECTION 6 Page 17 DRESSTA OM515C520C99 1E WIRING DIAGRAMS ...
Page 187: ...SECTION 6 SPECIFICATIONS Page 22 OM515C520C99 1E DRESSTA WIRING DIAGRAMS ...
