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THE COAGULATION PROCESS

1. EMPTYING THE FILTRATE CONTAINER
When the water level reaches the level of the working platform (item 4 illustration 7B), it is time to perform the 
coagulation process. The filtrate container (item 7 illustration 2) must however first be completely drained of its 
remaining content. 

Remove the front panel (item 5 illustration 1) by lifting it up-and-out. 

Turn the lever (item 9 illustration 2) to open position, turn the leaver on the cleaning-brush in the sink to a closed position
and start the draining by opening the valve for the pump (item 8 illustration 2). The pump will now completely drain the 
filtrate container through the drain hose and into the regular drain-water system.

You will be able to tell when the filtrate container is empty, since the pump will start to run faster. Then close the valve 
for the pump as well as for the drain hose.

2. COAGULATION
N.B.: IT IS ABSOLUTELY VITAL THAT THE COAGULATION PROCESS IS CARRIED OUT WITH THE GREATEST 
CARE, SO THAT LARGE FLOCKS OF COAGULATED PAINT ARE FORMED. OTHERWISE THE FILTERS WILL 
IMMEDIATELY BECOME OBSTRUCTED, AND CANNOT BE RE-USED.

A: Remove the working platform (item 4 illustration 7B).
B: Open the valve for the water agitator (item 5 illustration 7B). 
C: Add the coagulation powder as recommended by the paint manufacturer. 
D: Stir the powder with a stick for a moment to avoid that it sinks down to the bottom in lumps.
D: Allow the agitator to run for a few minutes. 
E: Stop the agitator occasionally for around 30 seconds since this improves the coagulation process. The total 
coagulation time is around 5-10 min, depending on the amount of powder, the level of contamination, etc.

When this is done, close the valve for the agitator.

3. FILTRATION

Open the drain-valve (item 10 illustration 2) and drain the wash-basin completely into the filter (item 11 illustration 2). Clean the 
inside of the wash-basin thoroughly with the cleaning brush (i.e. with recycled water), so that any remains of residual flocks are 
completely drained into the filter. 

When this is done, close the drain-valve

CHANGING THE FILTER

N.B.: MAKE SURE THAT YOU USE ORIGINAL DRESTER FILTERS, NR. 8701 (MAIN FILTER), AND NR. 8702 (PRIMARY 
FILTER). THESE FILTERS HAVE BEEN TESTED AND APPROVED BY THE PAINT MANUFACTURERS.

The primary filter (item 2 illustration 11) collects most of the coagulated sludge, while the main filter (item 1 illustration 11) collects 
the finer paint particles.

Remove the sludge from the primary filter after each coagulation process (once it is completely dry, the sludge is easy to remove 
from the filter). By doing so the primary filter can be re-used up to 10 times.

The main filter will gradually become blocked after trapping the finer paint particles. In general, the main filter can be used for up 
to 5 coagulation processes. The main filter must however be changed every 1-2 months, otherwise there is a risk that mould will 
develop.

N.B.: THE COAGULATION SLUDGE MUST BE HANDLED IN ACCORDANCE WITH REGULATIONS FROM THE 

Summary of Contents for Boxer D44C QUATTRO Combi

Page 1: ...DRESTER BOXER D44C QUATTRO Combi ENGLISH Original operators manual Ref Illustration attachment 17015 DEUTSCH Originalbetriebsanleitung Hinweiss Bildbeilage 17015 FRANCAIS SVENSKA ...

Page 2: ...STALLATION PERMITTED SOLVENTS PERMITTED SOLVENT DRUMS COLLECTING TRAY PREPARATIONS FOR USE SERVICE SAFETY INFORMATION WARRANTY TECHNICAL DATA OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS OPERATION WITHOUT TAP WATER CONNECTION THE COAGULATION PROCESS CHANGING THE FILTER ...

Page 3: ......

Page 4: ... paints In this washer water or water based solvents can be used b A sink item 2B illustration 1 intended for manual cleaning of other tools used in connection with vehicle water based paint jobs like spray guns with suction fed paint cups filler scrapers paint brushes and such In this sink water only shall be used All other use of the unit are not allowed like Emptying excess paint into the unit ...

Page 5: ...e unit item 4 illustration 1 is during transport placed inside the unit Take it out and fasten it with the magnet in a suitable place on the left side This air line is intended to blow out the spray gun after the cleaning procedure The air gun on the right side of the unit item 12 illustration 1 is during transport placed inside the unit T ake it out and fasten it with the magnet in a suitable pla...

Page 6: ...sioned The regulator on the unit is pre set to 6 5 bar 100 psi This is the optimal setting and must not be altered The compressed air supplied to the unit must be clean and dry If it is not first led through a water trap and filter it may cause damage to the pneumatic components of the unit which will invalidate any warranty claims Fit a connector to the air line on the left side of the unit item ...

Page 7: ...ntilation is at least 800m3 h 500 cfm NOT E the DRESTER AIRVET 11660 alone can not reach this ventilation requirement Option 3 Connect the hood to an electric ventilator of a kind like DRESTER MINIVENT 2055 via a metal ducting The exhaust from the ventilator must be led outdoors ...

Page 8: ...ased solvents It is important that all users are informed of what solvent is being used at all times PERMITTED SOLVENT DRUMS The DRESTER BOXER QUATTRO C can be used with different types of drums but they must comply with the following The drums must fit into the unit The drums must be leak free The drums must be made of a conductive material valid for the solvent drums used on the left side of the...

Page 9: ... the gun cleaner Make sure to have the ventilation running during this procedure Place the second drum now half full on the floor by the first drum item 3 illustration 2 Insert the second group of hoses containing a white hose into this drum item 5 illustration 2 Make sure that the hoses are properly led into the drum all the way down to the bottom and that the opening is well sealed by the tapere...

Page 10: ...rums Check and if necessary clean the strainers on the suction hoses When changing filters Check and if necessary clean the strainer on the suction pipe Take out the filtrate container item 7 illustration 2 and empty it completely Rinse it with water and wipe it off with cloth or paper Every month Change the water completely ...

Page 11: ...he machine Clean up spills immediately Do not smoke eat or drink while close to the unit The unit is equipped with a safety valve that will interrupt the automatic wash cycle if the lid is opened before the wash cycle is completed Spray guns or any other paint equipment items cleaned in the unit must be suitable for cleaning in a Zone 1 area ref Category 2 according to EN 13463 1 2001 If unsure pl...

Page 12: ...ESTER AIRVENT 11660 Ventilation capacity required 800 m3 h 500 cfm Pump capacity 10 l min Solvent pressure 2 bar 30 psi Weight 65 kg 140 lb Overall dimensions Height 1510 mm 59 5 width 1185 mm 46 7 max depth 650 mm 25 5 depth at the floor 610 24 Extractor diameter 80 mm 7 3 16 Sound pressure level 70 dB A ...

Page 13: ...No 9A in Picture 1 and continues to work for as long as the pedal is depressed The pump will feed approx 75 cc of solvent per pump stroke 4 pump strokes are generally sufficient for one rinse Less if the solvent has recently been changed When the cleaning procedure is completed the lid can be opened and the spray gun taken out It can now be manually f urther washed or rinsed if required By pressin...

Page 14: ...t channel can now be rinsed with clean water Press the tapered nozzle of the rinse gun item 2 illustration 7B against the paint channel of the spray gun Pull the triggers on the spray and rinse guns simultaneously Then rinse the outside of the spray gun with the rinse gun The brush and rinse gun in the sink can be used independently of the automatic washer at any time Connect the spray gun to the ...

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Page 16: ...tom in lumps D Allow the agitator to run for a few minutes E Stop the agitator occasionally for around 30 seconds since this improves the coagulation process The total coagulation time is around 5 10 min depending on the amount of powder the level of contamination etc When this is done close the valve for the agitator 3 FILTRATION Open the drain valve item 10 illustration 2 and drain the wash basi...

Page 17: ...APPROPIATE AUTHORITY INFORMATION FROM THE PAINT SUPPLIER MAY BE NECESSARY ...

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