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PREPARATIONS FOR USE

Remove the front panel (item 5 illustration 1) by lifting it up-and-out. 
Remove the foot-pedal console (items 6 illustration 1) by lifting it up and folding it out to the side (see illustration 2).

Solvent drums for the left side of the unit:
Two drums are needed, one drum that is empty, and one drum full of solvent. Both drums must be of the same size, and
they must meet the requirements described under chapter PERMITTED SOLVENT DRUMS. Both drums must be 
clean on the inside and they must not contain any solids or other objects that could be sucked into the pumps when 
running.

Drum plugs
There are several types of solvent drums on the market, each with different diameter of the opening. With the unit, a card
board box with a selection of tapered plugs is supplied (see illustration 3). Select the plug that fit well into the opening of 
the drums, and fit them onto the drum adaptor of the hoses (see illustration 4).

Solvent fill-up on the left side of the unit:
Use one empty drum and another drum of the same size full of clean solvent. 

Place the empty drum underneath the unit (item 2 illustration 2). Insert the group of hoses containing the drain hose 
from the sink into this drum (item 4 illustration 2). Make sure that the hoses are properly led well down into the drum, 
and that the opening is well sealed by the tapered plug.

Take the second drum, the one full of solvent, and pour half of its contents directly into the gun cleaner’s sink (item 2A illu
stration 1). The solvent that is poured in will drain into the drum underneath the gun cleaner. Make sure to have the 
ventilation running during this procedure.

Place the second drum, now half full, on the floor by the first drum (item 3 illustration 2). Insert the second group of 
hoses containing a white hose into this drum (item 5 illustration 2). Make sure that the hoses are properly led into the 
drum all the way down to the bottom, and that the opening is well sealed by the tapered plug.

The solvent system for the left side uf the unit is now filled-up. Both drums should be half full. The first drum connected 
to the drain hose from the sink , contains the solvent that will be recirculating for the automatic wash cycle, and the 
second drum connected to the white white hose contains clean solvent for rinsing. The contents of the right drum will 
gradually be used up and transferred to the left drum.

Solvent drum with water based solvent for the right side of the unit:
Place the drum underneath the unit (item 14 illustration 2). Insert the group of hoses containing the drain hose from the 
automatic washer on the right side into this drum (item 15 illustration 2). Make sure that the hoses are properly led well 
down into the drum, and that the opening is well sealed by the tapered plug.

Water
Fill the filtrate container (item 7 illustration 2) to 1/2 of the volume with clean water. 

Operating instructions
Operating instructions should be formulated on the basis of this manual and translated into the language spoken by the 
employees. It should always be available close to the machine. To avoid confusion, the employees must be informed 
about the solvent currently being used in the machine.

SERVICE

Weekly:

Remove the strainers at the bottom of the automatic washers (item 2 illustration 5) and clean them, do not 

forget to re-fit !

Summary of Contents for Boxer D44C QUATTRO Combi

Page 1: ...DRESTER BOXER D44C QUATTRO Combi ENGLISH Original operators manual Ref Illustration attachment 17015 DEUTSCH Originalbetriebsanleitung Hinweiss Bildbeilage 17015 FRANCAIS SVENSKA ...

Page 2: ...STALLATION PERMITTED SOLVENTS PERMITTED SOLVENT DRUMS COLLECTING TRAY PREPARATIONS FOR USE SERVICE SAFETY INFORMATION WARRANTY TECHNICAL DATA OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS OPERATION WITHOUT TAP WATER CONNECTION THE COAGULATION PROCESS CHANGING THE FILTER ...

Page 3: ......

Page 4: ... paints In this washer water or water based solvents can be used b A sink item 2B illustration 1 intended for manual cleaning of other tools used in connection with vehicle water based paint jobs like spray guns with suction fed paint cups filler scrapers paint brushes and such In this sink water only shall be used All other use of the unit are not allowed like Emptying excess paint into the unit ...

Page 5: ...e unit item 4 illustration 1 is during transport placed inside the unit Take it out and fasten it with the magnet in a suitable place on the left side This air line is intended to blow out the spray gun after the cleaning procedure The air gun on the right side of the unit item 12 illustration 1 is during transport placed inside the unit T ake it out and fasten it with the magnet in a suitable pla...

Page 6: ...sioned The regulator on the unit is pre set to 6 5 bar 100 psi This is the optimal setting and must not be altered The compressed air supplied to the unit must be clean and dry If it is not first led through a water trap and filter it may cause damage to the pneumatic components of the unit which will invalidate any warranty claims Fit a connector to the air line on the left side of the unit item ...

Page 7: ...ntilation is at least 800m3 h 500 cfm NOT E the DRESTER AIRVET 11660 alone can not reach this ventilation requirement Option 3 Connect the hood to an electric ventilator of a kind like DRESTER MINIVENT 2055 via a metal ducting The exhaust from the ventilator must be led outdoors ...

Page 8: ...ased solvents It is important that all users are informed of what solvent is being used at all times PERMITTED SOLVENT DRUMS The DRESTER BOXER QUATTRO C can be used with different types of drums but they must comply with the following The drums must fit into the unit The drums must be leak free The drums must be made of a conductive material valid for the solvent drums used on the left side of the...

Page 9: ... the gun cleaner Make sure to have the ventilation running during this procedure Place the second drum now half full on the floor by the first drum item 3 illustration 2 Insert the second group of hoses containing a white hose into this drum item 5 illustration 2 Make sure that the hoses are properly led into the drum all the way down to the bottom and that the opening is well sealed by the tapere...

Page 10: ...rums Check and if necessary clean the strainers on the suction hoses When changing filters Check and if necessary clean the strainer on the suction pipe Take out the filtrate container item 7 illustration 2 and empty it completely Rinse it with water and wipe it off with cloth or paper Every month Change the water completely ...

Page 11: ...he machine Clean up spills immediately Do not smoke eat or drink while close to the unit The unit is equipped with a safety valve that will interrupt the automatic wash cycle if the lid is opened before the wash cycle is completed Spray guns or any other paint equipment items cleaned in the unit must be suitable for cleaning in a Zone 1 area ref Category 2 according to EN 13463 1 2001 If unsure pl...

Page 12: ...ESTER AIRVENT 11660 Ventilation capacity required 800 m3 h 500 cfm Pump capacity 10 l min Solvent pressure 2 bar 30 psi Weight 65 kg 140 lb Overall dimensions Height 1510 mm 59 5 width 1185 mm 46 7 max depth 650 mm 25 5 depth at the floor 610 24 Extractor diameter 80 mm 7 3 16 Sound pressure level 70 dB A ...

Page 13: ...No 9A in Picture 1 and continues to work for as long as the pedal is depressed The pump will feed approx 75 cc of solvent per pump stroke 4 pump strokes are generally sufficient for one rinse Less if the solvent has recently been changed When the cleaning procedure is completed the lid can be opened and the spray gun taken out It can now be manually f urther washed or rinsed if required By pressin...

Page 14: ...t channel can now be rinsed with clean water Press the tapered nozzle of the rinse gun item 2 illustration 7B against the paint channel of the spray gun Pull the triggers on the spray and rinse guns simultaneously Then rinse the outside of the spray gun with the rinse gun The brush and rinse gun in the sink can be used independently of the automatic washer at any time Connect the spray gun to the ...

Page 15: ......

Page 16: ...tom in lumps D Allow the agitator to run for a few minutes E Stop the agitator occasionally for around 30 seconds since this improves the coagulation process The total coagulation time is around 5 10 min depending on the amount of powder the level of contamination etc When this is done close the valve for the agitator 3 FILTRATION Open the drain valve item 10 illustration 2 and drain the wash basi...

Page 17: ...APPROPIATE AUTHORITY INFORMATION FROM THE PAINT SUPPLIER MAY BE NECESSARY ...

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