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CMH Connect 

Installation Instructions 

CMH-CON

 

Page 

3

 of 

HD140401-1 Rev 2 

Part No. DREX0074 

 

5.

 

Cut and remove the wrapped insulation, down to the tape and close to the end of the sheath, taking care not to 
damage the insulation on the bus wires. Discard the outer insulating layers and cut the heater element close to 
the tape.  

Note

: It is critical to ensure the heater element is cut cleanly and no strands can make contact with the sheath 

when installing the boot.  

6.

 

Place the supplied heat shrink over any exposed bus wire that might be present such as where the node was 
located. 

Ensure the heater element is trimmed back close to the

 

tape isolating the heater element from the 

sheath

 or bus wire. This kills the next 10” (25.4 cm) zone of heating cable under the sheath and serves as a 10” 

(25.4 cm) cold lead. 

   

 

7.

 

Slide the cable connector, washer and grommet onto the cable sheath. 

 

8.

 

Position the boot over the bus wires close to the sheath. Apply silicone sealant inside the boot and around the 
cable sheath, ½” (13 mm) from the end of the sheath. 

Important: 

after installing the boot megger the cable between the sheath and conductors to ensure the heater 

element is isolated from the sheath. The insulation resistance reading should be 5 MOhm or higher

.

 

   

 

 

9.

 

Thread the cable connector (strain relief) into the junction box and tighten. Tighten the middle nut to engage the 
strain relief onto the cable sheath. Position the washer inside and grommet inside the chamber. Tighten down the 
nut compressing the grommet ensuring an environmental seal.  

Note: 

If the washer is not positioned properly the grommet might be difficult to compress inside the chamber. 

Ensure all threads bottom out after tightening. 

 

10.

 

Make the electrical connection as required. 

 

 

Summary of Contents for CMH-CON

Page 1: ...des Conventional circuit breakers may not stop arcing The metal sheath of CMH heating cable shall be grounded but shall not be used as the grounding means Metallic structures or materials such as metal pipes used to support CMH cable shall be grounded CMH Cable is not to cross or come in contact with itself CMH heating cables are to be thermostatically controlled Component approvals and performanc...

Page 2: ...al insulation is installed on the pipe ensure the megger reading is 5 MOhm or higher Note CMH Cable is a zone type cable Refer to CMH Cable Reference Chart at the back of these instructions 2 Using a hacksaw cut the desired length of CMH cable allowing an extra three 3 feet 1 m per end and appropriate cable length for heat sinks such as valves flanges and pipe supports 3 Using a CMH Stripping Tool...

Page 3: ...eath and serves as a 10 25 4 cm cold lead 7 Slide the cable connector washer and grommet onto the cable sheath 8 Position the boot over the bus wires close to the sheath Apply silicone sealant inside the boot and around the cable sheath 13 mm from the end of the sheath Important after installing the boot megger the cable between the sheath and conductors to ensure the heater element is isolated fr...

Page 4: ...eting the termination install megger the cable between the sheath and conductors to ensure the heater element is isolated from the sheath The insulation resistance reading should be 5 MOhm or higher 13 Push the supplied silicone boots onto the conductors 14 Install into an approved enclosure 15 Thread the cable connector strain relief into the junction box and tighten Tighten the middle nut to eng...

Page 5: ... CABLE REFERENCE COLOUR CODING ZONE LENGTH 5CMH208 BLACK 2 FT 10CMH240 WHITE 10CMH277 BLUE 15CMH277 ORANGE 5CMH120 NO COLOUR 1 FT 15CMH208 20CMH240 5CMH277 LIME GREEN 10CMH120 YELLOW 30CMH208 10CMH208 DARK GREEN 15CMH120 BROWN 15CMH240 RED 20CMH277 20CMH120 GREY 20CMH208 FLUOR PINK 30CMH120 LIGHT BLUE 30CMH240 PURPLE ...

Page 6: ...nspect all electrical enclosures for moisture corrosion or foreign matter Check all electrical connections for tightness and perform an insulation resistance check with a megger from heating cable conductor to sheath ground The minimum resistance should be 5 MOhm or higher HEATING CABLE TESTING REPORT Customer Contractor Site Location Project Ref READINGS PRIOR TO INSTALLATION Insulation Resistanc...

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