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For technical questions, please call 1-800-444-3353.

Item 61626 

        

SAFET

y

Op

ERA

TION

M

AINTENAN

c

E

SETU

p

Troubleshooting

problem

possible causes

Likely Solutions

Tool will not start.

1.  Cord not connected.
2.  No power at outlet. 

 

 

3.  Tool’s thermal reset breaker 

tripped (if equipped).

4.  Internal damage or wear.  

(Carbon brushes or Power 

Switch for example.)

1.  Check that cord is plugged in.
2.  Check power at outlet.  If outlet is unpowered, 

turn off tool and check circuit breaker.  

If breaker is tripped, make sure circuit is right 

capacity for tool and circuit has no other loads.

3.  Turn off tool and allow to cool.  

Press reset button on tool.

4.  Have technician service tool.

Tool operates slowly. 1.  Forcing tool to work too fast.

2.  Extension cord too long or cord 

diameter too small. 

 

1.  Allow tool to work at its own rate.
2.  Eliminate use of extension cord.  If an extension 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 

in 

Grounding

 section on page 6.

Performance 

decreases over time.

1.  Carbon brushes worn 

or damaged.

2.  Router bit dull or damaged.

1.  Have qualified technician replace brushes. 

2.  Use sharp bits.  Replace as needed.

Excessive noise 

or rattling.

Internal damage or wear.  (Carbon 

brushes or bearings, for example.)

Have technician service tool.

Overheating.

1.  Forcing tool to work too fast.
2.  Accessory misaligned. 

3.  Router bit dull or damaged.
4.  Blocked motor housing vents. 

 

5.  Motor being strained by long or 

small diameter extension cord.

1.  Allow tool to work at its own rate.
2.  Check and correct accessory to 

fence and/or table alignment.

3.  Use sharp bits.  Replace as needed.
4.  Wear ANSI-approved safety goggles and 

NIOSH-approved dust mask/respirator while 

blowing dust out of motor using compressed air.

5.  Eliminate use of extension cord.  If an extension 

cord is needed, use one with the proper diameter 

for its length and load.  See 

Extension Cords

 

in 

Grounding

 section on page 6.

Follow all safety precautions whenever diagnosing or servicing the tool.   

Disconnect power supply before service.

Summary of Contents for 61626

Page 1: ......

Page 2: ...on which if not avoided could result in minor or moderate injury Addresses practices not related to personal injury IMpORTANT SAFETy INFORMATION General power Tool Safety Warnings Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power...

Page 3: ...f position before connecting to power source picking up or carrying the tool Carrying power tools with your finger on the Trigger or energizing power tools that have the Trigger on invites accidents 4 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury 5 Do not overreach Keep proper f...

Page 4: ...ntrol 8 When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque 9 Do not depress the spindle lock when starting or during operation 10 Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the tool and unplug it from its electrical outlet before leaving 11 This product is not a toy Keep it out of reach of children...

Page 5: ...ion to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible 2 Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury 3 Wear suitabl...

Page 6: ... to carry electricity away from the user reducing the risk of electric shock See 3 prong plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 prong plug and Ou...

Page 7: ...rked with the suffix W A W in Canada to indicate it is acceptable for outdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas TABLE A REcOMMENDED MINIMUM WIRE GAUGE FOR EXTE...

Page 8: ... Load Collet 1 4 Accessories Included Trim Guide Small Wrench Large Wrench 3114052 Setup Before Use Read the ENTIRE IMpORTANT SAFETy INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Functions Router Switch Fence Fence Bracket Wing Nut Trim Guide Lock Knob Base Knob Base Edge Knob Attachment Knob ...

Page 9: ...e some resistance so make sure that it goes in all the way 6 While holding the Small Wrench over the Spindle tighten the Collet Nut with the Large Wrench Adjusting cutting Depth Set the depth of cut using the scale marked on the side of the Router 1 Install the router bit as previously described 2 Loosen the Base Knob Slide the Base downward so the router bit is retracted within the Base 3 Place t...

Page 10: ...allel the edge of the workpiece 1 Clamp a suitable straight board across the workpiece parallel to the desired location of the cut 2 Install the Fence Asm with the Fence facing outward and up as shown in Figure B 3 After measuring the proper distance from the router bit to the temporary guide tighten the Fence using the Attachment Knob and Wing Nut 4 Make a test cut on a piece of scrap material to...

Page 11: ...fe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working 3 Secure loose workpieces using a vise or clamps not included to prevent movement while working 4 There must not be objects such as utility lines nearby that will present a hazard while...

Page 12: ...E inspect the general condition of the tool Check for loose hardware misalignment or binding of moving parts damaged cord electrical wiring cracked or broken parts and any other condition that may affect its safe operation 2 AFTER USE wipe external surfaces of the tool with clean cloth 3 Periodically wear ANSI approved safety goggles and NIOSH approved breathing protection and blow dust out of the...

Page 13: ...its length and load See Extension Cords in Grounding section on page 6 Performance decreases over time 1 Carbon brushes worn or damaged 2 Router bit dull or damaged 1 Have qualified technician replace brushes 2 Use sharp bits Replace as needed Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work t...

Page 14: ...CT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO parts List Record product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts part Description 1 Power Cord 2 Cord Protector ...

Page 15: ...Page 15 For technical questions please call 1 800 444 3353 Item 61626 SAFETy OpERATION MAINTENANcE SETUp Assembly Diagram ...

Page 16: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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