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For technical questions, please call 1-800-444-3353.

SKU 68341

2.  Do not smoke during use.  Nicotine reduces 

the blood supply to the hands and fingers, 

increasing the risk of vibration-related injury.

3.  Wear suitable gloves to reduce the 

vibration effects on the user.

4.  Use tools with the lowest vibration 

when there is a choice.

5.  Include vibration-free periods each day of work.

6.  Grip tool as lightly as possible (while still keeping 

safe control of it).  Let the tool do the work.

7.  To reduce vibration, maintain the tool as 

explained in this manual.  If any abnormal 

vibration occurs, stop use immediately.

  Save tHeSe 

inStRuCtiOnS.

Grounding

tO PRevent eleCtRiC SHOCK anD 

DeatH FROm inCORReCt GROunDinG 

WiRe COnneCtiOn: 

Check with a qualified electrician if you are 

in doubt as to whether the outlet is properly 

grounded.  Do not modify the power cord plug 

provided with the tool.  never remove the grounding 

prong from the plug.  Do not use the tool if the power 

cord or plug is damaged.  if damaged, have it 

repaired by a service facility before use.  if the plug 

will not fit the outlet, have a proper outlet installed by 

a qualified electrician.

Grounded tools:  

tools with three Prong Plugs

3-Prong Plug and Outlet

1.  Tools marked with “Grounding Required” have a three 

wire cord and three prong grounding plug.  The plug 

must be connected to a properly grounded outlet.  

If the tool should electrically malfunction or break 

down, grounding provides a low resistance path to 

carry electricity away from the user, reducing the risk 

of electric shock.  

(See 3-Prong Plug and Outlet.)

2.  The grounding prong in the plug is connected through 

the green wire inside the cord to the grounding 

system in the tool.  The green wire in the cord must 

be the only wire connected to the tool’s grounding 

system and must never be attached to an electrically 

“live” terminal.  

(See 3-Prong Plug and Outlet.)

3.  The tool must be plugged into an appropriate outlet, 

properly installed and grounded in accordance with 

all codes and ordinances.  The plug and outlet should 

look like those in the preceding illustration.   

(See 3-Prong Plug and Outlet.)

Double insulated tools:  

tools with two Prong Plugs

Outlets for 2-Prong Plug

1.  Tools marked “Double Insulated” do not 

require grounding.  They have a special 

double insulation system which satisfies 

OSHA requirements and complies with 

the applicable standards of Underwriters 

Laboratories, Inc., the Canadian Standard 

Association, and the National Electrical Code.

2.  Double insulated tools may be used in either of the 

120 volt outlets shown in the preceding illustration.

   

(See Outlets for 2-Prong Plug.)

extension Cords

1. 

Grounded

 tools require a three wire extension 

cord.  

Double Insulated

 tools can use either 

a two or three wire extension cord.

2.  As the distance from the supply outlet increases, 

you must use a heavier gauge extension 

cord.  Using extension cords with inadequately 

sized wire causes a serious drop in voltage, 

resulting in loss of power and possible tool 

damage.  

(See table a on page 6.)

3.  The smaller the gauge number of the wire, the 

greater the capacity of the cord.  For example, 

a 14 gauge cord can carry a higher current 

than a 16 gauge cord.  

(See table a.)

Summary of Contents for 68341

Page 1: ...ible Visit our website at http www harborfreight com Copyright 2011 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from ...

Page 2: ...Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b...

Page 3: ...e and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the h...

Page 4: ...oximity to heart pacemaker could cause pacemaker interference or pacemaker failure In addition people with pacemakers should Avoid operating alone Do not use with power switch locked on Properly maintain and inspect to avoid electrical shock Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock 27 WARNING So...

Page 5: ... away from the user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must ...

Page 6: ...and damp or wet areas Table A RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 50 75 100 150 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 Based on limiting the line voltage drop to five volts at 150 of the rated amperes Symbolog...

Page 7: ...ut 1 Handle Handle Power Switch 23 Scale Ring 46 Figure 1 Instructions for Putting into Use To prevent serious injury from accidental operation Turn the Power Switch off and unplug the Router before adjusting or installing accessories Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings therein before set up or use of this produc...

Page 8: ...nch 51 Spindle Wrench 50 Spindle Collet Nut 1 Bit sold separately Collet Nut Wrench 51 Spindle Wrench 50 Spindle Collet Nut 1 Unlock the Lock Lever 30 Rotate the Main Housing to raise or lower the Spindle so you can access the Spindle and Collet Nut with the Wrenches Remove or insert a Collet Chuck as needed to fit the bit size then insert the bit sold separately and tighten the Collet Nut with th...

Page 9: ...esired setting 4 Tighten the Wing Nuts 27 and 37 Slide the Scale Ring until the 0 aligns with the index line vertical mark on the Main Housing Unlock the Lock Lever Each line on the scale raises or lowers the bit by 1 64 Rotate the Main Housing until the tip of the bit touches the workpiece surface Lock the Lock Lever 2 3 Scale Ring Index Line vertical mark on Main Housing Place the router on a fl...

Page 10: ...kpiece Move it clockwise when cutting inside edges Router Direction WARNING Moving the router against the recommended direction can cause serious injury from kickback Note Make practice cuts at different speeds in scrap material until you are able to produce a smooth cut with no burnishing or burn marks Burn marks are caused by moving too slowly through the wood Feeding the Router too quickly or t...

Page 11: ...2 No power at outlet 3 Tool s thermal reset breaker tripped if equipped 4 Internal damage or wear Carbon brushes or switch for example 1 Check that cord is plugged in 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Turn off tool and allow to cool Press reset bu...

Page 12: ...le Wrench not shown 1 51 Collet Nut Wrench not shown 1 Parts List PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or distributor has provided the parts list and assembly diagram in this manual as a reference tool only Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product or that ...

Page 13: ...Page 13 For technical questions please call 1 800 444 3353 SKU 68341 Assembly Diagram ...

Page 14: ...ion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect...

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