Drill Master 69474 Owner'S Manual & Safety Instructions Download

Page: 17 / 20

Page 17

For technical questions, please call 1-800-444-3353.

Item 69474

troubleshooting

problem

possible Causes

likely Solutions

Tool will not start.

1. Cord not connected.
2. No power at outlet.

3. Internal damage or wear. (Carbon

brushes or switch, for example.)

1. Check that cord is plugged in.
2. Check power at outlet. If outlet is unpowered,

turn off tool and check circuit breaker.

If breaker is tripped, make sure circuit is right

capacity for tool and circuit has no other loads.

3. Have technician service tool.

Tool operates slowly. 1. Excess pressure applied to workpiece.

2. Power being reduced by long or

small diameter extension cord.

1. Decrease pressure, allow tool to do the work.
2. Eliminate use of extension cord.

If an extension cord is needed, use one with

the proper diameter for its length and load.

See

Extension Cords

GROUNDING

section.

Performance

decreases over time.

Carbon brushes worn or damaged.

Have qualified technician replace brushes.

Excessive noise

or rattling.

Internal damage or wear.

(Carbon brushes or bearings, for example.)

Have technician service tool.

Overheating.

1. Forcing tool to work too fast.
2. Blocked motor housing vents.

3. Motor being strained by long or

small diameter extension cord.

1. Allow tool to work at its own rate.
2. Wear ANSI-approved safety goggles and

NIOSH-approved dust mask/respirator while

blowing dust out of motor using compressed air.

3. Eliminate use of extension cord.

If an extension cord is needed, use one with

the proper diameter for its length and load.

See

Extension Cords

GROUNDING

section.

Tool does not sand

or polish effectively.

1. Disc accessory may be

loose on Spindle.

2. Disc accessory may be damaged, worn

or wrong type for the material.

3. Wax sprays off polishing pad.

1. Be sure disc accessory arbor is correct

and Outer Flange/Arbor Nut is tight.

2. Check condition and type of disc accessory.

Use only proper type of disc

accessory in good condition.

3. Reduce RPM to minimum setting.

Follow all safety precautions whenever diagnosing or servicing

the tool. Disconnect power supply before service.

Fet

Ope

ati

aintenan

Setup

Summary of Contents for 69474

Page 1: ... be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and ...

Page 2: ...erate injury Addresses practices not related to personal injury Important Safety Information General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated cord...

Page 3: ...attention while operating power tools may result in serious personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery p...

Page 4: ... these instructions to operate the power tool Power tools are dangerous in the hands of untrained users 5 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 6 Keep cutting tools sharp a...

Page 5: ...ay from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time 8 Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or w...

Page 6: ...product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 26 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that ...

Page 7: ...arly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms relate...

Page 8: ... user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged int...

Page 9: ...tdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25...

Page 10: ...rigger and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly Installing the Auxiliary Handles TO PREVENT SERIOUS INJURY Do not operate this tool with one hand only or without the Auxiliary Handle s prop...

Page 11: ...three locations on the Polisher Sander head by threading it securely in place Option 3 Using with Both Auxiliary Handles Together Hold the D Handle in place on the head of the Polisher Sander and thread the Side Handle through the short side of the D Handle in place of one of the Hex Head Bolts Use a Hex Head Bolt and the Hex Key to secure the large side of the D Handle to the other side of the Po...

Page 12: ... For technical questions please call 1 800 444 3353 Item 69474 Functions Side Handle Handle Spindle Lock Safety Lock D Handle Trigger Speed Dial Hex Key Backing Pad Figure F Safety Operation Maintenance Setup ...

Page 13: ...s in and hold the Spindle Lock Button to prevent the Spindle from turning 3 Thread the Backing Pad onto the Spindle until firmly secured in place Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating ...

Page 14: ...icle Apply the wax to all flat surfaces with broad sweeping strokes in a crisscross pattern Apply the wax evenly over the surface of the vehicle 8 Add additional wax to the Polishing Pad as needed To add additional wax a Release the Trigger and allow the Polisher Sander to come to a complete stop b Add a small amount of wax evenly over the pad surface c Avoid using too much wax For additional appl...

Page 15: ...Trigger Release the Safety Lock and continue to hold in the Trigger 6 Wait until the Polisher Sander has reached full speed then gently contact the surface 7 Keep heavy pressure off of the Polisher Sander when operating Allow the sanding disk to do the work 8 Move the Polisher Sander in a uniform pattern up and down or side to side as you sand to ensure even sanding 9 Periodically stop the Polishe...

Page 16: ...aces of the tool with clean cloth 3 Periodically blow dust and grit out of the motor vents using dry compressed air Wear ANSI approved safety goggles and NIOSH approved breathing protection while doing this 4 Periodically recheck all nuts bolts and screws for tightness 5 Remove Foam Pad from Backing Pad when Polisher Sander is not in use This will allow Backing Pad to dry and retain its original s...

Page 17: ...rushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out...

Page 18: ...Holder 2 36 Carbon Brush 2 37 Brush Holder Cover 2 38 Brush Cover Screw 2 39 Brush Spring 2 40 Left Handle 1 41 Handle Trim 2 42 Capacitor 1 43 Power Cord Clamp 1 44 Tap Screw 2 45 Trigger 1 46 Speed Dial 1 47 Right Handle 1 48 Sheath 1 49 Power Cord 1 50 D Handle 1 51 Hex Head Screw 2 56 Side Handle not shown 1 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or dis...

Page 19: ...0 444 3353 Item 69474 Assembly Diagram 19 20 32 41 46 35 49 48 47 45 44 43 42 40 39 38 37 36 34 33 31 30 29 28 27 26 25 24 23 22 21 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 50 51 52 53 54 55 C E W W E A C D B A Safety Operation Maintenance Setup ...

Page 20: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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