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For technical questions, please call 1-800-444-3353.

Item 69474 

        

Safety Warnings Common for Grinding, Sanding, Wire Brushing, 

polishing, or abrasive Cutting-Off Operations

1. 

this power tool is intended to function 

as a sander and polisher. Read all 

safety warnings, instructions, illustrations and 

specifications provided with this power tool. 

Failure to follow all instructions listed below may 

result in electric shock, fire and/or serious injury.

2. 

Operations such as grinding, wire brushing, 

or cutting-off are not recommended to be 

performed with this power tool. 

Operations 

for which the power tool was not designed may 

create a hazard and cause personal injury.

3. 

Do not use accessories which are not 

specifically designed and recommended 

by the tool manufacturer. 

Just because the 

accessory can be attached to your power tool, 

it does not assure safe operation.

4. 

the rated speed of the accessory must be at 

least equal to the maximum speed marked on 

the power tool. 

Accessories running faster than 

their RATED SPEED can break and fly apart. 

5. 

the outside diameter and the thickness of your 

accessory must be within the capacity rating 

of your power tool. 

Incorrectly sized accessories 

cannot be adequately guarded or controlled. 

6. 

the arbor size of wheels, flanges, backing 

pads or any other accessory must properly 

fit the spindle of the power tool. 

Accessories 

with arbor holes that do not match the mounting 

hardware of the power tool will run out of balance, 

vibrate excessively and may cause loss of control. 

7. 

Do not use a damaged accessory. 

Before each use inspect the accessory such 

as abrasive wheels for chips and cracks, 

backing pad for cracks, tear or excess wear, 

wire brush for loose or cracked wires. if power 

tool or accessory is dropped, inspect for 

damage or install an undamaged accessory. 

after inspecting and installing an accessory, 

position yourself and bystanders away from 

the plane of the rotating accessory and run 

the power tool at maximum no-load speed 

for one minute. 

Damaged accessories will 

normally break apart during this test time.

8. 

Wear personal protective equipment. Depending 

on application, use face shield, safety goggles 

or safety glasses. as appropriate, wear dust 

mask, hearing protectors, gloves and workshop 

apron capable of stopping small abrasive or 

workpiece fragments. the eye protection must 

be capable of stopping flying debris generated 

by various operations.

  The eye protection must 

be capable of stopping flying debris generated by 

various operations.  The dust mask or respirator 

must be capable of filtering out particles generated 

by your operation. Prolonged exposure to high 

intensity noise may cause hearing loss.

9. 

Keep bystanders a safe distance away from work 

area. anyone entering the work area must wear 

personal protective equipment. 

Fragments of 

workpiece or of a broken accessory may fly away and 

cause injury beyond immediate area of operation.

10. 

hold power tool by insulated gripping surfaces 

only, when performing an operation where 

the accessory may contact hidden wiring 

or its own cord.  

An accessory contacting a 

″live″ wire may make exposed metal parts of 

the power tool ″live″ and shock the operator.

11. 

position the cord clear of the spinning accessory.  

If you lose control, the cord may be cut or 

snagged and your hand or arm may be 

pulled into the spinning accessory.

12. 

never lay the power tool down until the 

accessory has come to a complete stop. 

The spinning accessory may grab the surface 

and pull the power tool out of your control.

13. 

Do not run the power tool while carrying 

it at your side. Accidental contact with the 

spinning accessory could snag your clothing, 

pulling the accessory into your body.

14. 

Regularly clean the power tool’s air vents. 

The motor’s fan will draw the dust inside 

the housing and excessive accumulation of 

powdered metal may cause electrical hazards.

15. 

Do not operate the power tool near flammable 

materials. Sparks could ignite these materials.

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Setup

Summary of Contents for 69474

Page 1: ... be included When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 800 444 3353 as soon as possible Save This Manual Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and ...

Page 2: ...erate injury Addresses practices not related to personal injury Important Safety Information General Power Tool Safety Warnings Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated cord...

Page 3: ...attention while operating power tools may result in serious personal injury 2 Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries 3 Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery p...

Page 4: ... these instructions to operate the power tool Power tools are dangerous in the hands of untrained users 5 Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 6 Keep cutting tools sharp a...

Page 5: ...ay from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time 8 Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or w...

Page 6: ...product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health Safety Code 25249 5 et seq 26 The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that ...

Page 7: ...arly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms relate...

Page 8: ... user reducing the risk of electric shock See 3 Prong Plug and Outlet 2 The grounding prong in the plug is connected through the green wire inside the cord to the grounding system in the tool The green wire in the cord must be the only wire connected to the tool s grounding system and must never be attached to an electrically live terminal See 3 Prong Plug and Outlet 3 The tool must be plugged int...

Page 9: ...tdoor use 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25...

Page 10: ...rigger and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Assembly Installing the Auxiliary Handles TO PREVENT SERIOUS INJURY Do not operate this tool with one hand only or without the Auxiliary Handle s prop...

Page 11: ...three locations on the Polisher Sander head by threading it securely in place Option 3 Using with Both Auxiliary Handles Together Hold the D Handle in place on the head of the Polisher Sander and thread the Side Handle through the short side of the D Handle in place of one of the Hex Head Bolts Use a Hex Head Bolt and the Hex Key to secure the large side of the D Handle to the other side of the Po...

Page 12: ... For technical questions please call 1 800 444 3353 Item 69474 Functions Side Handle Handle Spindle Lock Safety Lock D Handle Trigger Speed Dial Hex Key Backing Pad Figure F Safety Operation Maintenance Setup ...

Page 13: ...s in and hold the Spindle Lock Button to prevent the Spindle from turning 3 Thread the Backing Pad onto the Spindle until firmly secured in place Workpiece and Work Area Set Up 1 Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury 2 Route the power cord along a safe route to reach the work area without creating ...

Page 14: ...icle Apply the wax to all flat surfaces with broad sweeping strokes in a crisscross pattern Apply the wax evenly over the surface of the vehicle 8 Add additional wax to the Polishing Pad as needed To add additional wax a Release the Trigger and allow the Polisher Sander to come to a complete stop b Add a small amount of wax evenly over the pad surface c Avoid using too much wax For additional appl...

Page 15: ...Trigger Release the Safety Lock and continue to hold in the Trigger 6 Wait until the Polisher Sander has reached full speed then gently contact the surface 7 Keep heavy pressure off of the Polisher Sander when operating Allow the sanding disk to do the work 8 Move the Polisher Sander in a uniform pattern up and down or side to side as you sand to ensure even sanding 9 Periodically stop the Polishe...

Page 16: ...aces of the tool with clean cloth 3 Periodically blow dust and grit out of the motor vents using dry compressed air Wear ANSI approved safety goggles and NIOSH approved breathing protection while doing this 4 Periodically recheck all nuts bolts and screws for tightness 5 Remove Foam Pad from Backing Pad when Polisher Sander is not in use This will allow Backing Pad to dry and retain its original s...

Page 17: ...rushes Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating 1 Forcing tool to work too fast 2 Blocked motor housing vents 3 Motor being strained by long or small diameter extension cord 1 Allow tool to work at its own rate 2 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out...

Page 18: ...Holder 2 36 Carbon Brush 2 37 Brush Holder Cover 2 38 Brush Cover Screw 2 39 Brush Spring 2 40 Left Handle 1 41 Handle Trim 2 42 Capacitor 1 43 Power Cord Clamp 1 44 Tap Screw 2 45 Trigger 1 46 Speed Dial 1 47 Right Handle 1 48 Sheath 1 49 Power Cord 1 50 D Handle 1 51 Hex Head Screw 2 56 Side Handle not shown 1 Parts List and Diagram PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or dis...

Page 19: ...0 444 3353 Item 69474 Assembly Diagram 19 20 32 41 46 35 49 48 47 45 44 43 42 40 39 38 37 36 34 33 31 30 29 28 27 26 25 24 23 22 21 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 50 51 52 53 54 55 C E W W E A C D B A Safety Operation Maintenance Setup ...

Page 20: ... the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and...

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