Drill Master 91396 Set Up And Operating Instructions Manual Download | Manualshive

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18v cordless drill/flashlight

Model

91396

set up and operating instructions

visit our website at: http://www.harborfreight.com

read this material before using this product.

failure to do so can result in serious injury.

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Copyright

©

2004 by Harbor Freight Tools

®

. All rights reserved. No portion of this manual or any artwork

contained herein may be reproduced in any shape or form without the express written consent of Harbor

Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improve-

ments, actual product may differ slightly from the product described herein. Tools required for assembly

and service may not be included.

for technical questions or replacement parts, please call 1-800-444-3353.

Revised Manual 10f

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Summary of Contents for 91396

Page 1: ...ts reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improve ments actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For techni...

Page 2: ...eep this manual and invoice in a safe and dry place for future reference GENERAL SAFETY RULES WARNING Read all instructions Failure to follow all instructions listed below may result in electric shock fire and or serious injury The term power tool in all of the warnings listed below refers to your line operated corded power tool or battery operated cordless power tool SAVE THESE INSTRUCTIONS Work ...

Page 3: ...ed risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions 4 Water entering a power tool will increase the risk of electric shock Do not abuse the Power Cord 5 Never use the Power Cord to carry the tools or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power...

Page 4: ...he correct tool will do the job better and safer at the rate for which it is designed Do not use the power tool if the Power Switch does not turn it on or off 3 Any tool that cannot be controlled with the Power Switch is dangerous and must be replaced Disconnect the Power Cord Plug from the power source before making any 4 adjustments changing accessories or storing the tool Such preventive safety...

Page 5: ...as it can explode in a fire Do not attempt to charge a leaking Battery Contact local solid waste authorities for instructions on correct disposal or recycling of the Battery Do not allow children to handle or play with these products 3 Industrial applications must follow OSHA requirements 4 Check for damaged parts 5 Before using these products carefully check that they will operate properly and pe...

Page 6: ... chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health Safety Code 25249 5 et seq People with pacemakers should consult t...

Page 7: ...uately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord 3 For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A When using more than one extension cord to make up the total length make 4 sure each cord contains at least the minim...

Page 8: ... 16 0 14 12 10 16 1 20 0 12 10 TABLE A Based on limiting the line voltage drop to five volts at 150 of the rated amperes Symbology Double Insulated V Volts Alternating Current Canadian Standards Association A Amperes Underwriters Laboratories Inc n0 xxxx min No Load Revolutions per Minute RPM UNPACKING When unpacking check to make sure all the parts shown on the Parts Lists on pages 15 and 16 are ...

Page 9: ...ower when it is recharged thereafter CAUTION 3 Do not recharge the Battery longer than 7 hours as damage to the Battery and or Drill or Flashlight will occur FIGURE D 2 PRONG PLUG AC DC ADAPTER 25A BATTERY 11A BATTERY CHARGER 24A CORD 4 To charge the Battery 11A insert the Battery s Plug into the Charging Socket of the Battery Charger 24A Next plug the AC DC Adapter 25A Cord into the Battery Charg...

Page 10: ...A of the Cordless Drill is in its OFF position the Battery 11A is removed from the Drill and the Battery Charger 24A is unplugged from its electrical outlet prior to making any adjustments to the tool See Figure E TORQUE SETTING RING 26A CHUCK 5A CHUCK SLEEVE BATTERY 11A ROTATION BUTTON 13A TRIGGER 18A FIGURE E 1 The Chuck 5A Accepts up to 3 8 diameter Drill Bits Driver Bits and a Hex Driver Exten...

Page 11: ...igure E Insert the fully charged Battery 11A in the Drill s Handle and make sure the 7 Spring on the Battery snaps into place on the Handle See Figure E Lubricate the cutting tip of the drill bit with cutting oil when drilling iron or steel 8 Use a coolant when drilling non ferrous metals such as copper brass or aluminum When drilling in light gauge metal or wood use a wooden block to back up the ...

Page 12: ...pring on the Battery snaps into place on the Handle See Figure F Slide the Switch Lever 23B on the Handle to the ON position 2 See Figure F To turn off the Flashlight slide the Switch Lever 23B to its OFF position 3 See Figure F To change the Bulb 5B unscrew the Lamp Cover Ring 3B and remove 4 the Lamp Screen 4B Remove the old Bulb by pushing in on the Bulb while turning it clockwise Insert a new ...

Page 13: ...heck for misalignment or binding of moving parts cracked or broken parts damaged wiring and any other condition that may affect their safe operation If abnormal noise or vibration occurs with a tool have the problem corrected before further use Do not use damaged equipment To clean 2 use a clean damp cloth to clean the outer surfaces of the Drill Flashlight Kit A mild detergent may be used Do not ...

Page 14: ...ILL Part Description Part Description 1A Screw ST 2 9 x 15 12A Wire 2A Screw ST 2 9 x 18 13A Rotation Button 3A Screw M5 x 25 14A Connector 4A Right Case 15A Screwdriver Bit Clamp 5A Chuck 17A Battery Clamp Not shown 6A Gear Box 18A Trigger 7A Motor Connector 19A Left Case 8A Radiator 24A Battery Charger 9A Bulb 25A AC DC Adapter 10A Small Screw 26A Torque Setting Ring 11A Battery 19A 15A 14A 13A ...

Page 15: ... 18B 19B 20B 21B 22B 14B 13B 11B 10B 9B 8B 7B 6B 5B 4B 3B 26B 1B 25B Part Description Part Description 1B Right Case 14B Circuit Board 2B Left Case 15B Battery Clamp 3B Lamp Cover Ring 16B Capacitor 4B Lamp Screen 17B Diode 5B Bulb 18B Triode 6B Lamp Reflector 19B Triode 7B Bulb Holder 20B Resistor 8B Connecting Plate 21B Resistor 9B Connector 22B Resistor 10B Wire 23B Switch Lever 11B Stun Screw ...

Page 16: ...gligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or cons...

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