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Page 12

For technical questions, please call 1-800-444-3353.

SKU 92956 

        

MAInTEnAnCE AnD 

SERVICIng

  Procedures not specifically 

explained in this manual must 

be performed only by a qualified 

technician.

 

TO pREVEnT 
SERIOUS InjURY 

FROM ACCIDEnTAL 
OpERATIOn: 
Make sure the Trigger is in the off 
position and unplug the tool from 
its electrical outlet before 
performing any inspection, 
maintenance, or cleaning 
procedures.

TO pREVEnT SERIOUS InjURY 
FROM TOOL FAILURE: 
Do not use damaged equipment.  
If abnormal noise or vibration 
occurs, have the problem 
corrected before further use.

Cleaning, Maintenance, and 

Lubrication

BEFORE EACh USE,

1. 

 inspect the 

general condition of the tool.  Check for 
loose hardware, misalignment or binding 
of moving parts, cracked or broken parts, 
damaged electrical wiring, and any 
other condition that may affect its safe 
operation.

AFTER USE,

2. 

 wipe external surfaces of 

the tool with clean cloth.

To replace the Carbon Brushes:  

3. 

It 

may become necessary at sometime to 
replace the

 two

 Carbon Brushes (19) 

when the Motor performance decreases, 
or stops working completely.

BRUSh hOLDER 

COVER (18)

a. Remove the two Brush Holder Covers 

(18).

Then, remove the two Carbon Brushes 

b. 

from the Brush Holders (20).

If the Carbon Brushes are worn down 

c. 

more than 1/2, replace 

both

 Carbon 

Brushes.  If, the Carbon Brushes are 
just dirty they may be cleaned by 
rubbing them with a pencil eraser.

When installing the Carbon Brushes, 

d. 

make sure the carbon portion of the 
Carbon Brushes contact the Motor 
Armature, and that the springs face 
away from the Motor.  Also, make sure 
the springs operate freely.

After cleaning or replacement, replace 

e. 

the Brush Holders.

note:

  New Carbon Brushes tend to arc or 

spark when first used

 until

 they wear and 

conform to the Motor’s Armature.

4. 

WARnIng!  If the supply cord of 

this power tool is damaged, it must be 

replaced only by a qualified service 

technician.

Summary of Contents for 92956

Page 1: ... reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical...

Page 2: ...r or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and i...

Page 3: ...event unintentional starting c Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Remove any adjusting key or wrench d before turning the power tool on A wrench or a key left attached to a rotating part o...

Page 4: ...alified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained Drill Safety Warnings Hold power tools by insulated 1 gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will make exposed metal parts of the tool live and shock the operator Let bit cool ...

Page 5: ...fety Code 25249 5 et seq The warnings precautions and 13 instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Vibration Safety This tool vibrates during use Repeated or long term ...

Page 6: ...nadian Standard Association and the National Electrical Code Double insulated tools may be used in 2 either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Grounded 1 tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet 2 increases you must u...

Page 7: ...MENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT NAMEPLATE AMPERES at full load EXTENSION CORD LENGTH 25 50 75 100 150 0 2 0 18 18 18 18 16 2 1 3 4 18 18 18 16 14 3 5 5 0 18 18 16 14 12 5 1 7 0 18 16 14 12 12 7 1 12 0 18 14 12 10 12 1 16 0 14 12 10 16 1 20 0 12 10 TABLE A Based on limiting the line volt age drop to five volts at 150 of the rated amperes Symbology Double Insulated Canadia...

Page 8: ... Rated Motor Speed 0 1500 RPM No Load Chuck Capacity 1 16 3 8 Drilling Capacities 1 4 Ferrous Metal 5 16 Non ferrous Metal 1 2 Wood E194601 Unpacking When unpacking make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at 1 800 444 3353 as soon as possible ...

Page 9: ...l is equipped with a 3 8 keyed Drill Chuck 3 that will accept drill bits not included with a 1 16 to 3 8 shank Installing a drill bit into the Drill Chuck requires the use of the accessory Chuck Key 33 Always make sure the drill bits are firmly secured in the Drill Chuck prior to using the Drill FORWARD REVERSE SWITCH 35 TRIGGER 30 TRIGGER LOCK 34 DRILL CHUCK 3 2 Trigger 30 Squeeze the Trigger to ...

Page 10: ...e Chuck Key 33 Work Piece and Work Area Set Up Designate a work area that is clean and 1 well lit The work area must not allow access by children or pets to prevent distraction and injury Route the power cord along a safe 2 route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length t...

Page 11: ...bruptly or the drill bit becomes blocked release the Trigger 30 at once Drill only as deep as is necessary Do 6 not drill deeper than necessary into walls or other areas where you cannot identify any possible hazards behind the drilling surface To reduce jamming decrease the drilling 7 pressure when the point of the drill bit breaks through the workpiece When finished drilling remove the drill 8 b...

Page 12: ...ration After Use 2 wipe external surfaces of the tool with clean cloth To replace the Carbon Brushes 3 It may become necessary at sometime to replace the two Carbon Brushes 19 when the Motor performance decreases or stops working completely BRUSH Holder Cover 18 a Remove the two Brush Holder Covers 18 Then remove the two Carbon Brushes b from the Brush Holders 20 If the Carbon Brushes are worn dow...

Page 13: ...ases over time Accessory dull or damaged 1 Carbon brushes worn or 2 damaged Keep cutting accessories sharp Replace as 1 needed Have qualified technician replace brushes 2 Excessive noise or rattling Internal damage or wear Carbon brushes or bearings for example Have technician service tool Overheating Forcing tool to work too fast 1 Accessory misaligned 2 Accessory dull or damaged 3 Blocked motor ...

Page 14: ...nd parts replacements should be undertaken by certified and licensed technicians and not by the buyer The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto or arising out of his or her installation of replacement parts thereto Parts List Part Description Qty 1 Screw M5 x 20 Left 1 2 Spring Washer 5 1 3 Drill Chuck 1 4 Motor ...

Page 15: ...Page 15 For technical questions please call 1 800 444 3353 SKU 92956 ASSEMBLY DIAGRAM 33 CHUCK KEY NOT SHOWN 34 35 ...

Page 16: ...of incidental or consequential damages so the above limitation of exclusion may not apply to you This warranty is expressly in lieu of all other warranties express or implied including the warranties of merchantability and fitness To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the compla...

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