Dru 0063CT3681, Installation Manual

Page 1: ...Installation manual Passo RCH G20 G25 G25 3 Natural gas English Store this document in a safe place 959 119 00 EN DRU 842422 EN US 0420 5 ...

Page 2: ...all terminal C11 20 7 3 4 Connection to an existing chimney 23 7 4 Connecting the appliance control 24 8 Appliance 26 8 1 Glass pane 26 8 1 1 Opening the glass pane 26 8 1 2 Closing the glass pane 27 8 2 Adjusting the appliance 28 8 3 Wood set 29 8 3 1 Placing the wood set 29 9 Control operation 35 9 1 Principle of ignition cycle 36 9 2 Connecting the switch contact 36 9 3 Connection extra power s...

Page 3: ...ine pressure 40 10 3 Ignition main burner 40 10 3 1 First ignition of the appliance after installation or adjustments 40 10 3 2 Procedure for igniting the main burner 41 10 4 Flame picture 41 11 Delivery 42 12 Maintenance 43 12 1 Parts 43 Appendix 1 Malfunctions 44 ...

Page 4: ...fire safety Make sure that the configuration of the concentric system with roof or wall duct corresponds with the imposed requirements see section 7 3 Make sure the appliance control is connected correctly see section 7 4 Make sure that the restrictor slide and air inlet guides are correctly adjusted see section 8 2 Ensure a correctly placed wood pebble set or broken glass set with accessories see...

Page 5: ...ing installation manual should also be read completely and carefully before installation work begins The following symbols are used in the manual to indicate important information 1 Work to be performed 2 Suggestions and recommendations 3 You will need these instructions to prevent problems that might occur during installation and or use 3 You need these instructions to prevent fire personal injur...

Page 6: ...1 2 8 6 7 7 819 220 14 1 7 4 1x Ø1 30 1x Ø1 45 1x Ø1 40 A 1 93 0 78 0 0 0236 0 0125 0 0026 92 3 A Type of heat output room temperature control Single stage heat output no room temperature control Two or more manual stages no room temperature control With mechanic thermostat room temperature control With electronic room temperature control With electronic room temperature control plus day timer Wit...

Page 7: ... electrical wiring away from the appliance and as low as possible in the chimney breast This has to do with the temperature development in the chimney breast Only use the flue gas discharge combustion air supply system concentric system supplied by DRU 3 When installing a free standing appliance place the appliance at the indicated minimum distance from the back wall as indicated further down in t...

Page 8: ...ached to a chain to which it should remain attached 3 Check whether the appliance is suitable for the type of gas and the gas pressure used at the location 6 2 1 Gas type conversion In order to convert this appliance to a different type of gas please contact DRU s service department and ask for the possibilities The conversion should be performed by a recognised gas installer 6 3 Gas connection Pl...

Page 9: ... appliance except in the passage intended for that purpose Do not place the gas connection within the radiation range of the glass pane 6 4 Electric connection In case of an electrical connection of 230 Volts always provide sufficient earthing Place this electrical connection away from the appliance as low as possible in the chimney breast Make sure the electrical connection is within reach This h...

Page 10: ...ceiver communicates with the transmitter C Processor ESYS controls the gas control D Distribution block connection of the burners E Valve 2nd burner opens and closes the gas supply to the 2nd burner if applicable P1 Pressure gauge nipple 1 line pressure P2 Pressure gauge nipple 2 burner pressure G IN Gas connection connection from the gas control to the gas network B D A C E P1 P2 G in 38C 2596 6 ...

Page 11: ...85C Take sufficient measures to prevent a possible wall behind the chimney breast from reaching a temperature that is too high This also applies to the materials and or objects located behind the wall Within the radiation range see table 4 1 and fig 7 2 of the fire make sure there are no combustible objects or materials located there Place the concentric system in such a way that it is impossible ...

Page 12: ...Installation manual 12 800mm 800mm 38C 2601 85 C 50mm 7 2 ...

Page 13: ...el and keep the lip pressed upwards 1 Open the door panel 2 Adjust the appliance to the right height and level it with the 4 adjustable feet The distance between the floor and the bottom side of the door panel must be approximately 30mm 3 Lower the decorative ring on the floor by loosening the bolts by a few turns lowering the ring and re tightening the bolts 4 Close the door panel it is locked au...

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Page 15: ...apter if permitted it is possible to construct further with LAS ES I 150 100 Insulated SS tubes Discharge diameter Ø150 100 External diameter Ø 200 mm Intended for use inside or outside building for placement in for example timber frame construction execute with 0 mm distance along combustible material etc It is not possible to continue building with an SS adapter with LAS ES I 150 100 Optional di...

Page 16: ...nged time these are not suitable The concentric system is constructed from the flue spigot of the appliance If due to constructional circumstances the concentric system is placed first it is possible to connect the appliance by means of a telescopic pipe piece Place the concentric system as follows 1 Build the system up from the flue spigot of the appliance 1 Connect the concentric pipe pieces and...

Page 17: ... required 15 and 30 bends are also allowed these are not counted 1 Count the total number of whole metres of horizontal pipe length 1 Count the total number of metres of vertical and or sloping pipe length roof terminal excluded 1 Find the number of required bends and the total horizontal pipe length see table 7 3 columns 1 and 2 1 Find the required total vertical and or sloping pipe length see ta...

Page 18: ... of the permissibility of a concentric system with roof terminal G20 G25 G25 3 Total number of metres horizontal pipe length Total number of metres vertical and or sloping pipe length No bends 2 bends 3 bends 4 bends 5 bends Situation is not permissible Table 7 4 Conditions for setting the appliance when using a roof terminal G20 G25 G25 3 Situation A B C D Restrictor slide NO YES YES YES Restrict...

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Page 20: ...he opening in case of passage through combustible material That is why a heat resistant intermediate plate of sufficient size should first be mounted to the wall Then the rosette is mounted on the intermediate sheet 3 When using a wall terminal place the terminal with a downward slope of 1 cm metre towards the outside in order to prevent rain water from raining in Installation manual 20 1 4m 2 5m ...

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Page 23: ...er the first 0 8 metres to a diameter of 150 100 mm The concentric system of 150 100 can be connected to an existing chimney The following requirements apply when connecting to an existing chimney Only allowed when used in combination with the special DRU chimney kit The internal dimensions should be at least 150 x 150 mm The vertical length has a maximum of 12 metres The total horizontal pipe len...

Page 24: ...can also enter the appliance from the bottom side from the space under the floor with a terminal 1 De aerate the gas pipe on the gas control 4 1 Connect the 230V mains voltage with protective earth using the correct type of plug The other side of the power cord can be simply connected with the universal 230V plug behind the door panel at the appliance control Use this universal 230V plug to discon...

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Page 26: ...s pane see fig 8 1 1 Partly pull open the glass pane on the right side there will be some resistance because the glass pane is self closing 1 1 Lift the hook that is now accessible in the space created on the right top side of the glass pane 2 1 Fully turn open the glass pane 3 1 The glass pane can be locked in the open position so that the glass pane does not close automatically Lock the open pos...

Page 27: ...ass pane or performing maintenance Proceed as follows to close the glass pane see fig 8 2 1 Pull the glass pane further open so that the open position is automatically unlocked 1 1 Now let go of the glass pane so it will close automatically 2 3 Prevent remove fingerprints on the glass pane as they will burn into the glass 2 1 38C 2599 8 2 ...

Page 28: ...lide partly falls over the hole of the exhaust pipe do not yet tighten the self tapping screws 2 3 When being connected the arrow on the restrictor slide should point downwards 1 Adjust the position of the restrictor slide on the basis of situations B C and D see table 7 4 The letter for the position on the restrictor slide corresponds with the letter of the situation see table 7 3 or 7 5 1 Make s...

Page 29: ...e dust on the burner 3 Place logs exactly as described because otherwise The main burner will not ignite properly which could result in unsafe situations Contamination will occur much faster due to soot The flame picture is disrupted 8 3 1 Placing the wood set The wood set consists of a number of logs see fig 8 6 vermiculite see fig 8 7 chips see fig 8 8 glow material see fig 8 9 and ash see fig 8...

Page 30: ...n the bottom and the right side on log B see fig 8 12 1 Place log D in the right front of the appliance next to the lying burner the rear of log D against the tube of the right standing burner 1 Fill the vermiculite plates with chips spread the chips evenly Keep the front side free from chips so that no chips can get under the glass pane when the glass pane is closed 3 The vermiculite plates are p...

Page 31: ...Installation manual 31 B A 38P 0799 0 A A B 8 11 ...

Page 32: ...Installation manual 32 D C 38P 0800 0 8 12 ...

Page 33: ...Installation manual 33 F E 38P 0801 0 8 13 ...

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Page 35: ...be controlled in an alternative way These options are described further down in this chapter The user manual describes the operation of the appliance including the operation of the remote control and alternative methods of operation 3 Do not ignite the appliance until it is fully installed when it comes to the gas connections discharge system and electrical components Chapter 6 of the manual suppl...

Page 36: ... go to full output full capacity This will guarantee that the second burner will actually ignite The second burner can be switched on and off manually by means of the remote control In case of switching on manually the appliance will first return to full load 2 The control unit of the appliance meets strict safety demands It is possible that the burning appliance switches off automatically and the...

Page 37: ... 1 Press the arrow up and arrow down buttons briefly and simultaneously so that a flashing warning triangle and an hourglass appear in the screen as well 1 As soon as logging on is finished the start screen will appear 2 All functions are extensively explained in the supplied user manual 9 4 2 Orange remote control for the installer By means of the optionally available orange remote control it is ...

Page 38: ...e position of the appliance Graph 9 1 shows the relationship between the voltage the height of the flame and the number of burners 1 or 2 Proceed as follows when connecting the home automation system to the receiver 1 Connect the 0 3VDC signal to the connector to which a black and yellow wire are connected see fig 9 2 D 1 Use the orange remote control to set the option for wired connection go to p...

Page 39: ...pplied with this module 1 Now follow the steps described in the modbus protocol manual It is available from the supplier of the home automation system 9 5 2 2 Control via application Also when operating the appliance via a tablet provided with the DRU Control App iOS or Android you will need a communication module This module can be ordered from DRU In order to control the application via the DRU ...

Page 40: ...he main burner with 50 of the full output Once the main burner has been fully ignited full flame transfer the ionization detects flame and the appliance will modulate to 100 This detection should take place within 15 seconds otherwise the appliance will enter the malfunction mode If the appliance has a second separately switchable burner and the main burner continues to burn the second valve will ...

Page 41: ... gas is able to escape from the appliance After this make the appliance free from voltage for 10 sec After these 10 sec the power supply may be reconnected Ignite the appliance in the same way as the first ignition as indicated in section 10 3 1 1 Check the function of the main burner starting from a cold condition 1 If sparks are observed between the spark plugs the main burner should burn within...

Page 42: ...age door openers Point out the 230 Volt connection 1 Instruct the user about the appliance and the remote control 1 When taking the appliance into operation point out the following In order to prevent cracks a chimney breast made of stone like materials or finished with plaster must dry at least 6 weeks prior to taking the appliance into operation Chapters 10 and 11 of the manual supplied apply to...

Page 43: ...m as a result of pitting corrosion 1 Clean the glass pane s if necessary 3 Only clean a glass pane once it has reached room temperature Do not use the appliance when a glass pane is broken and or cracked until it has been replaced as described from section 8 1 3 Avoid damage to the glass pane s Avoid remove fingerprints on the glass pane s since otherwise they will burn into the surface Clean the ...

Page 44: ...pin placed incorrectly Ionization pin blocked measure ionization current when 0 and 1 8 uA Ionization pin defective measure ionization current when 0 Remedy Make sure the connectors of the communication cable make proper contact Replace communication cable Improve ventilation at receiver Move receiver in such a way that there is no more contact with hot parts Replace the receiver Replace the recei...

Page 45: ...e bent High limit bridge defective Fan defective Diff pressure hoses leak Diff pr sensor defective Ctrl signal cable defective Concentric system defective and or leaking ESYS defective burner device Premature interruption ignition cycle also see F08 Remedy Close the door Adjust the spring that presses down the switch Replace the switch Wait half hour until ESYS resets itself Remove chips vermiculi...

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Page 48: ...DRU Verwarming B V The Netherlands Postbus 1021 NL 6920 BA Duiven Ratio 8 NL 6921 RW Duiven Installation manual ...