Drylam LPV1200 DUO SYSTEM, Instruction Manual

Page 1: ...LPV1200 DUO SYSTEM Page 0 of 40 LPV1200 DUO SYSTEM Instruction Manual Ver 1 1 28 14 2 28 14 Brian Jennett ...

Page 2: ...LPV1200 DUO SYSTEM Page 1 of 40 Please carefully read this manual before operating NOTES ...

Page 3: ... quality new laminating standard and a satisfying result Attention To ensure the safety of the operator and avoid the damage of the electric equipment be sure to check the reliability of the earth protective conductor of the power receptacle before operating the electric cold mounting Please preserve this operation manual for future reference Please pay special attention to paragraphs with warning...

Page 4: ... Its Stand 15 V Installing Heat Tubes 16 Ⅵ Installation of upper mandrel assembly s and brackets 19 VIII Preparations before starting up 20 IX Adjustment Of Roller Pressure 23 X Film Tension Adjustment 24 XI Operation instructions steps 25 I How To Do Continuous Cold Laminating Work 25 II How To Do Continuous Single Side Laminating Work With Thermal Sensitive Adhesive Film 27 III How To Do Continu...

Page 5: ... so that cold and hot adhesive films could be used for the cold laminating and plastic packaging of large pictures winding films for continual mounting of text and drawings while used for continual single and double surface laminating for text and drawings under high temperature during the laminating operations This type of machine is applicable for various industries particularly printing color s...

Page 6: ...light Do not leave pictures and articles on or between the rubber covered rollers for a longer period of time after laminating by soft PVC cold mounting film have been completed so as to hedge the occurrence of color change of adhesive film In case that the machine will be let unused as proposed for a longer period of time after the laminating is completed please remove the adhesive film pictures ...

Page 7: ...t the operator of this machine is allowed to touch any components or control buttons Don t use damaged wires and sockets with electric leakage Power supply wires should not be squeezed or crushed by any hard objects If abnormal circumstances occur shut off the power supply This machine is equipped with a heating system Do not touch the surface of rollers during operations so as to avoid burns When...

Page 8: ...es be cautious of the casters When service is required no one except professionals shall open the machine for repairs Please send for professionals or local distributors to do the work Before repairing any mechanical or electrical problems first shut off the power supply Never adjust or service the machine with the power on Shut off this machine soon after laminating is finished Unplug the machine...

Page 9: ...LPV1200 DUO SYSTEM Page 8 of 40 Ⅳ Sketches of the machine Figure 1 ...

Page 10: ...ssure adjust hand wheel of front roller 8 Control panel 9 Pressure adjust hand wheel of rear roller 10 Stand 11 Mandrel shaft 12 Sleeve of mandrel 13 Front working panel 14 The lower support plate of feeding roller 15 Castor 16 Positioning plate of front working panel 17 Support beam 18 Rear working panel 19 Brackets of upper mandrel 20 Rear upper roller 21 Front upper roller ...

Page 11: ...ne is connected to power and switched on the power indicator lights up Upper roller heating indicator and lower roller heating indicator are Red during heating and Green when fully heated The speeds of roller rotation can be adjusted with the speed control Roller direction can be exchanged by pressing the Forward Reverse button The pedal switch can be used with the switch in STEP mode 1 Power Indi...

Page 12: ...utions during operations When the machine is stopped by the electric eye there is a 5 second waiting period for the motor to start again Please turn to STEP first after 5 seconds and then turn to Continuous again to restore motor operation ...

Page 13: ...oltages Specifications Type LPV1200 DUO SYSTEM Maximum Laminating Width 47 2 Maximum Lift of the rollers 1 2 Speed Adjustment Range 0 3 12 5 ft min Temperature Adjustment Range 86 F 266 F Rated operating voltage and frequency AC240V 60Hz Maximum rated input power 4250W Amperage 17 7A Carton Dimensions W L H 66 9 31 9 49 8 Net Weight 528 6 LBS ...

Page 14: ...are removed It is required to lift the whole top box remove the upper cover fixing the top box and then take out the rack column Ⅱ Assembling the Stand please refer to figure 4 Take the frame out of packaging box and make installations following the figure 4 Connect and fix the supporting board of frame to the beams of the frame with inner hexangular screws hard and unfailingly 1 Upper cover 2 Rac...

Page 15: ...LPV1200 DUO SYSTEM Page 14 of 40 1 Tightening screw 2 Rack column 3 Upper support beam of rack 4 Lower support beam of rack Place the installed stand aside on a level ground for future use Figure 4 ...

Page 16: ...tor is lifted up to separate from the packing case base Ⅳ Installations of the machine on its stand Please refer to figure 6 1 Lift up the main engine and install on the special stands Please refer to figure 6 2 After the mainframe is installed on the rack open end covers on both sides of the mainframe and use socket head cap screws and leveling bending plate in the accessory case to connect the m...

Page 17: ...els Ⅴ Installing Heat Tubes Warning Do not attempt this with the power on A Insert Heat tubes 1 Remove gap Hand wheel from right side cover 2 Remove the right and left cabinet covers 3 Remove left and right heater support brackets 4 Insert heat tube through the core of the roller aligning Ends with the flat spot in the 1 Main machine 2 Leveling bending plate 3 Stand ...

Page 18: ...LPV1200 DUO SYSTEM Page 17 of 40 4 2 supports 5 Replace left and right heater support brackets 1 Screw 2 Rubber cushion 3 Heat tube 4 Support Bracket 5 Roller ...

Page 19: ...rcelain tube hex nut and flat washer from both ends 2 Connect the two ends to the electric wire connectors 3 Replace flat washer hex nut porcelain tube and porcelain inserter 4 Replace side covers and gap wheel 1 Porcelain insert 2 Porcelain cap 3 Hex nut 4 Flat washer 5 Electric wire connector 2 1 6 5 1 6 5 5 1 6 5 ...

Page 20: ...drel Assembly and Brackets Assembly please refer to figure 7 1 Fix the two connecting plates on the machine with the bolts 2 Put the mandrel components into the grooves of the brackets 1 Mandrel components 2 Fixing bolts 3 Connecting plate of the mandrel Figure 7 ...

Page 21: ...e text and drawings and the lining paper should be wider than the adhesive films Installing adhesive Films Rolls on the mandrel 1 Loosen the fastening screws on the orientation covers of mandrel and take down the axis caps on one end and the orientation covers of mandrel 2 Put the film rolls on the core of the mandrel 3 Put the removed orientation covers through one end of paper core and then fit ...

Page 22: ...n the right to take the backing paper roll down A clockwise turn helps to load the roll on 2 The paper tube for collecting backing paper may be loaded on the backing paper roller or stick the backing paper onto the backing paper roller directly after being separated with the film 3 The backing paper roller is driven by fabrication forces the fabrication force and torsion movement of driving will b...

Page 23: ...ovement of the backing paper roller Methods of Adjustment １ Loosen screws ２ Move the supporting plates ３ Fasten screws Note the fabrication forces should be subject to the practical requirements and not be too big 1 Mounting Paper Rolls 2 Screws 3 Supporting Plates 4 Left cabinet 5 Left Orientation Cover 6 Right Orientation Cover 7 Pressure Adjustment Nut for backing Paper Roller 8 Right cabinet F...

Page 24: ...ckwise turn the upper roller will go up and the pressure will decrease When the hand wheel of the rear roller turns clockwise the upper roller will go up and the pressure decreases whereas the upper roller will come down and the pressure will increase When you open or close the hand wheel please pull the handgrip out a little Strictly prohibit bending it directly without pulling out for fear the h...

Page 25: ...abinet as shown in the following figure and adjust the compression nut by using a locking wrench If clockwise rotate the locking wrench the damping increases and then the film tension increases if counterclockwise rotate the locking wrench the damping decreases and then the film tension decreases Note Under normal circumstances film tension shall be increased in case of horizontal waves and decrea...

Page 26: ...for proper resistances If fail in reaching the purpose do it again with the limit collars 2 Feeding Films please refer to Figure 10 1 Lift up the rear roller with no need to use the rear roller for cold lamination 2 Turn the pressure adjust hand wheel to lift up the front upper roller and feed the film through between the two rollers and then lay it on the rear working panel 3 Pull the adhesive fi...

Page 27: ... papers straightly pull up the backing paper and stick it to the paper tube of the backing paper roller or stick it directly to the backing paper roller adjust the pressure adjust nuts of backing paper so as to add proper friction force to its roller 5 With the trimness of the front end of text and drawings align the two sides of text and drawings to the two sides of film then feed the text and dr...

Page 28: ...e of rollers the speed and the melting temperature for the thermo sensitive glue on the film surface and ambient temperatures etc Thus we should pay attention to the control of the above mentioned factors during the operations Film rolls are used for single side cold laminating 1 The adjustment of fabrication force for Film rolls Having put the mandrel with adhesive film into the brackets you shou...

Page 29: ...most loosen status of pressure Note in view that the rollers will change the pressures due to the thermal inflation thus the temperature on the roller surface should be adjusted until certain temperature is reached that is put the hand wheel at lost motion that means to the most loosen status Figure 11 ...

Page 30: ...minating If the machine heating is completed the working indicator will turn from red flicking to green normally on 4 Adjust the speed adjustment knob to the speed you require 4 Methods for Feeding Text Drawings Into Covering Films Method 1 Adhere the text and drawings neatly to the backing paper with adhesive tapes Note The two side edges of text and drawings should be vertical with the rollers s...

Page 31: ...to speed Don t adjust the temperature and speed to the maximum at one time otherwise the quality of laminating film could be affected During the laminating operations please observe the effectiveness of the laminating film If the thermo sensitive glue on the surface is not melt completely the temperature should be increased or reduce the speed if the text and drawings distorts after the laminating...

Page 32: ...he friction force adjust of roll adhesive films 1 Front working penal 2 Front upper roller 3 Pressure adjust linkage shaft 4 Upper guide roller 5 Upper thermo sensitive film 6 Upper film roller 7 Rear Upper roller 8 Rear lower roller 9 Lower film roller 10 Lower thermo sensitive film 11 Lower guide roller 12 Front lower roller ...

Page 33: ... the operation panel make the upper and the lower films straight with proper forces turn the pressure adjust hand wheel to let down the front and the rear upper rollers and place the front and the rear pressure adjust hand wheel at the lost motion that means to turn them to the most loosen status Note due to the thermal inflation arising from the heating process which will change the pressures it ...

Page 34: ...ling during operations Temperature is proportionate to speed Don t adjust the temperature and speed to the maximum at one time otherwise the quality of laminating work can badly be affected During the laminating operation please observe the effectiveness of laminating films if the thermo sensitive glue on the films don t melt completely the temperature should be increased or reduce the speed if th...

Page 35: ...please dismantle it and then remove the screws of pressure adjustment brackets after the fore and aft taper gears declines please fasten the screws on the top of gears and then place each component back to where they were if the right taper gear is loose it is no need to dismantle it Other procedures are the same as the left Adjustment methods for the space between the two rollers please refer to ...

Page 36: ...er gear 3 Pressure adjust hand wheel 4 Pressure Adjust bracket 5 Pressure adjustment blocks 6 Lower roller 7 Upper roller 8 Pressure adjust orientation axis 9 Fore and aft taper gear II Before make any repairs if the following defaults arise please try the following ...

Page 37: ... Temperature is too high Speed is too slow Text and drawings are not even during the laminating operation Appropriately reduce pressure Lower the temperature Increase speed Improve operational skills The adhesive films clearly declines to one side during laminating process The pressures on the two sides are not even The pulls on the two sides are different when the films are fed into Adjusting the...

Page 38: ...uring operation The friction force of the roll is too small Increase the friction force on the materials roll Backing paper is loosening during the involvement process The friction force on backing paper is too small Increase the friction force on the backing paper ...

Page 39: ...l be adversely affected Before cleaning the machine shut off the power and allow the machine to cool You should use a clean dry microfiber cloth to wipe the machine avoiding harse solvents In order to prolong its use please locate the machine away from wind sunlight and rains When this machine is not in use for a long period of time please lift up the upper roller and cover it the LPV1200 DUO with...

Page 40: ... ⅩⅣ After sale service Thanks for choosing our products If you have any problem during operations please contact your dealers distributor or the DryLam Tech Line Products and specifications are subject to changes without prior notice ...