Drytac Jet Mounter JM18, Operator'S Manual

Page 1: ...COLD MOUNT LAMINATOR SERIES OPERATORS MANUAL Models JM18 JM26 JM34 JM44 JM44 SHA JM54 JM54SHA Manual Version 13 08 10 ...

Page 2: ...ation All rights reserved No part of this publication may be utilized or reproduced in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without prior written permission from Drytac Corporation ...

Page 3: ...regarded manufacturers of products for graphics finishing and display Our core product line consists of a wide range of pressure sensitive heatset and thermal overlaminating films In addition we offer an extensive line of mounting adhesives backing films inkjet media finishing equipment accessories and banner stands ...

Page 4: ... have many of the same features consider references in this manual pertaining to the JM26 to be applicable to the JM18 and the JM34 Jet Mounter Wide Format Laminators Drytac s Pressure Sensitive Cold Mount Models deliver economy and versatility for graphics finishing The JetMounter motorized laminator series is engineered by Drytac to deliver a combination of performance and value unequalled in th...

Page 5: ...hesive Selection 18 Pre coating the Mounting Board 18 Mounting a Graphic to a Pre Coated Board 20 Laminating with the JetMounter Laminators Selecting a Laminate Film 21 Single Unmounted Graphic 22 Single Mounted Graphic 23 Laminating Multiple Mounted Images 24 Using a Leader Board 25 Carrier Boards 26 Preparing Mounting Boards 26 Care and Maintenance 27 Service 28 Technical Specifications 29 Conta...

Page 6: ...ese models are similar in operation but not identical Unless otherwise indicated the instructions are for the JM26 model Specific comments regarding the JM44 JM54 and JM54SHA models are made where differences occur Important Safety Information Before operating this equipment for the first time it is crucial that you take the time to read and understand all of the following safety related informati...

Page 7: ...ated to the safety of personnel or protection of property Pinch Hazard Inside Panel Pinch point Keep hands clear during operation These symbols indicate a dangerous pinch hazard exists This caution label indicates that a heavy object is involved and assistance is needed to avoid injury The JetMounter performs mounting and laminating using two rollers to apply uniform pressure to adhesives and over...

Page 8: ...nt occurs and stop using the machine immediately Models are equipped with an electric eye in front of the roller Nip which when interrupted will stop the rollers immediately and sound a buzzer as a warning to indicate that an object is breaking the photocell circuit This occurs when the mode switch is set to Auto Please be particularly cautious when operating the JetMounter in the Foot Pedal mode ...

Page 9: ...or reaction time Remove any jewelry such as rings bracelets and necklaces prior to operating the equipment Keep loose clothing neckties artificial fingernails long hair and anything else that might easily be drawn into the rollers away from the machine Turn the JetMounter power OFF if you are loading adhesives or film cleaning the rollers or performing other activities that require close proximity...

Page 10: ...presentative are also available so you can become familiar with all the features of your new JetMounter Contact our Customer Service Department for details or if you have any questions about the operation of this equipment Contact information can be found on page 30 Specific Moving Instructions The Drytac JetMounter 44 and 54 should be handled with care to avoid personal injury or collateral damag...

Page 11: ... surface that can support the weight of the machine and is at an optimum working height for the operator See Technical Specifications Chart on page 30 for individual weight and size dimensions The JM44 s and JM54 s are available with optional stands that have casters for ease of movement as well as a storage rack for preloaded supply shafts JetMounter laminators depending on the country in which t...

Page 12: ...s or performing other activities that require close proximity of your fingers to the Nip 2 The Auto Foot Reset switch This two position rocker switch on the front control panel is used to choose the mode of operation between Foot and Auto The photocell safety feature functions differently in each position It is important to review the safety information prior to selecting the mode of operation Thi...

Page 13: ...ates in Foot mode 5 The Speed Control switch Rotating the knob to the right will increase the speed of the roller in either Foot or Auto mode Upon start up rotate the knob all the way to the left to the off position 6 The Pressure Control Knobs are located on the top of each side They adjust the top roller height and pressure Rotate both Pressure Control Knobs counter clockwise to raise the top ro...

Page 14: ... to fit in the drive mechanism located on the right end of the machine as you face it from the front The operator and the assistant should consider this prior to lifting the loaded shaft into position Once in position be alert to the possible pinch hazard at the left or un driven end ...

Page 15: ...ip 3 Rotate both Pressure Control Knobs clockwise to lower the top roller until it makes light contact with the mounting board 4 Turn the main switch to the ON position the power indicator light will come on 5 Turn the mode switch to the Foot position 6 Turn the Forward Reverse switch to the Reverse position 7 Depress the Foot Pedal 8 Slowly turn the Speed Control knob to remove the board from the...

Page 16: ...es being processed Overlaminating and Encapsulation To process thin images the nip gap should be closed with the pressure set to 40 Mounting When mounting on substrates the nip gap should be set to the thickness of the substrate by turning the Hand Wheel The leading edge of the substrate should be inserted and the pressure set according to the density of the substrate Hard substrates such as Mason...

Page 17: ... the machine This shaft winds up the release liner from mounting adhesive and overlaminating film rolls during processing Also on these models both the Take Up haft and the Supply shaft are equipped with Tension Control Knobs By adjusting these knobs you control the speed of the shafts as they unwind or wind up material It is important to adjust these settings so that there is an even tension on t...

Page 18: ...ing your own mounting board is more economical and allows for maximum flexibility in terms of sizing and substrate selection Pre coating the Mounting Board Pre coating a mounting board means applying a mounting adhesive to one side of the board so that a graphic image can be mounted to the board later The use of a Leader Board is recommended for this process 1 Adjust rollers for proper pressure se...

Page 19: ...eed through the rollers in either AUTO mode or via FOOT switch Feed one board after another as needed 6 Trim the excess adhesive off of the board 6 Your mounting boards are now pre coated with pressure sensitive adhesive which is still protected by the release paper The pre coated boards can be used for immediate mounting or stored for future use TIP When an image is going to be laminated with a g...

Page 20: ...oard 1 Adjust the rollers for proper pressure see Page 17 2 Expose the adhesive on the board by folding back approximately 1 2 5cm of the release liner 3 Using the folded back release paper as a temporary support bridge align the print onto the board and then proceed to tack stick or press down the leading edge of the print onto the exposed adhesive 4 Run a Leader Board of the same thickness as yo...

Page 21: ...on Laminating with JetMounter Laminators Selecting a Laminating Film Select an appropriate overlaminating film for the surface of your image based on aesthetics and the conditions under which it will be displayed Drytac offers a wide variety of films to match your specific output and application Please consult your Drytac catalog for descriptions of available film choices There are several types o...

Page 22: ...ck approximately 2 of release liner from the top edge of the overlaminating film Tack the film on the Carrier Board by pressing the exposed section of film onto the leading edge of the board 4 Start the Carrier Board into your laminator using the Foot Pedal mode Stop before the edge of the laminating film reaches the rollers 5 Lift up the remainder of the overlaminating film which is still protect...

Page 23: ... an Anti Static cloth or Anti Static Wisk is recommended for this purpose 1 Raise the top roller and insert the mounted image into the roller Nip Adjust the roller pressure as described on pages 15 16 2 Pre cut a sheet of overlaminating film from the roll The sheet should be larger than the image by approximately 1 4 on the sides and bottom and 3 longer on the top 3 Peel and fold back 2 of release...

Page 24: ...ting film from the edges of the image Laminating Multiple Mounted Images 1 For higher volume jobs select a roll of laminating film slightly wider than the mounted images you intend to laminate 2 Install the overlaminating film on the Supply shaft so that the material can be pulled toward the user from the bottom of the roll with the Release Liner side facing up 3 Adjust the rollers for proper pres...

Page 25: ...g it by hand See page 17 for information on setting Take Up Shaft tension Using a Leader Board A Leader Board also referred to as a starting panel is recommended for use when mounting and laminating with JetMounter laminators A Leader Board is fed into the roller Nip first followed by the actual mounting laminating project to be processed We highly recommend this tool to help set proper pressure f...

Page 26: ... non stick surface on which to laminate images Be sure to use a self wound adhesive with a silicone treated liner for this purpose 2 Preparing Mounting Boards Preparing Mounting Boards Once you have decided on the most appropriate adhesive mounting board combination for your application it is important that you properly prepare your board before coating Although often overlooked this can be the mo...

Page 27: ...gularly with a soft cloth A neutral mixture of soap and water can be used for this purpose To remove heavy dirt and adhesive residue we suggest the use of 99 isopropyl alcohol Do not use thinner or a metal brush to clean the rollers Rollers In order to extend the life of your JetMounter laminator it is strongly recommended that the rollers be separated when the machine is not in use Fuses There ar...

Page 28: ...ion Service Before contacting Drytac for service assistance please double check to make sure that the JetMounter is still connected to a live power outlet Next check both fuses For further troubleshooting assistance please contact Drytac Technical Services See Contact Information on page 30 Our Drytac Facility in Toronto Canada ...

Page 29: ...AC or 230 VAC 50 60 Hz Speed Range 2 5 18 fpm 0 8 3 0 mpm 2 5 18 fpm 0 8 3 0 mpm TBA 3 10 fpm 0 9 3 0 mpm 2 10 fpm 0 9 3 0 mpm Core Size 3 7 6 cm 3 7 6 cm TBA 3 7 6 cm 3 7 6 cm Power Consumption 50W Fuse Specifications One 1A for Europe or 2A for North America in the power receptacle One 8A in adjacent holder Both are 5x20mm Fast Acting glass fuses PACKAGED FOR SHIPMENT Weight 57 lbs 25 8 kg 58 5 ...

Page 30: ... 0 117 958 6500 Toll Free Fax 800 622 8839 UK Toll Free Phone 0845 070 0660 E mail sales drytac com E mail Bristol drytac com Drytac Canada Inc 220 Caldari Road Concord Ontario Canada L4K 4L1 Toll Free Phone 800 353 2883 Toll Free Fax 877 437 9822 E mail toronto drytac com JetMounter Registration Information COMPANY NAME ADDRESS CITY STATE MODEL SERIAL PURCHASE DATE WARRANTY CARD RETURNED ON BY ...

Page 31: ...turn your warranty card as soon as possible This will help us more efficiently assist with any problem you may encounter You will find a section for recording this important information for your records and any future parts or service requests on page 30 of this manual Normal wear and tear any damage to the silicone rollers damage due to abuse improper operation or installation is not covered by t...

Page 32: ...pter for JM 18 26 34 JMS12 03 Foot Control for JM 18 26 34 JMS12 04 JM26 Silicone Roller JMS2 01 JM26 Roll Shaft JMS2 02 JM44 Parts Part Number Silicone Roller JMS4 01 Supply Shaft JMS4 03 JM54 Parts Part Number Silicone Roller JMS5 01 Supply Shaft JMS5 03 JM44 54 Parts Part Number 1A Fuse European Models JMS45 04 2A Fuse All Other Models JMS45 02 8A Fuse All Models JMS45 03 Pressure Adjustment Ha...

Page 33: ...cell cleared Ready to start No Green E Stops Activated Will not Run No Flash Yellow Press and Hold Rev Button JM63 JM44 54 Jog speed Rev Will not run Yes REV Green FOOT MODE FOOT pedal pressed FWD mode Set speed FWD No Green Photocell interrupted FP still depressed Jog mode Yes Flash Red Photocell cleared FP still depressed Jog mode No Green Photocell cleared FP dep Switch to Auto FWD at set speed...

Page 34: ...lling the strip but the roller should not turn Compare the amount of resistance on the left using the same effort to pull the left strip of paper 3 Locate the cross bar that goes across the top of the machine between the cabinets with a plate on each end that has 4 set screws on each plate and 2 mounting bolts coming from the inside of the cabinet On the left side loosen the four set screws in the...

Page 35: ...spect the pressure readings While the roller is up the 0 or first light should be lit on the pressure read out If the light is not lit locate the main circuit board inside the right cabinet There is a small potentiometer small blue square box with a screw adjustment located on the top on the board that can be used to adjust the starting point where the light comes on Lower the upper roller the 20 ...