DSEGenset DSE8610, Operator'S Manual

Page 1: ...DSE8610 Operator Manual Issue 9 DEEP SEA ELECTRONICS PLC DSE8610 Operator Manual Document Number 057 115 Author Anthony Manton...

Page 2: ...F Vector shift 3 Added Ethernet 4 Added MSC OLD UNITS ON BUS alarm description 5 Added Data logging 6 V5 0 Added Dead Bus synchronising V5 1 V5 1 Added MSC compatibility with 55xx and 75xx series modu...

Page 3: ...SENSOR AS RESISTIVE 14 3 5 4 CHARGE FAIL INPUT 15 3 5 5 MAGNETIC PICKUP 15 3 6 OUTPUTS 16 3 6 1 OUTPUTS A B 16 3 6 2 OUTPUTS C D 16 3 6 2 1 CONTACTOR COILS 16 3 6 2 2 UNDERVOLTAGE UV COILS 16 3 6 2 3...

Page 4: ...3 PHASE 4 WIRE WITH UNRESTRICTED EARTH FAULT PROTECTION 48 4 2 4 EARTH SYSTEMS 49 4 2 4 1 NEGATIVE EARTH 49 4 2 4 2 POSITIVE EARTH 49 4 2 4 3 FLOATING EARTH 49 4 3 ALTERNATIVE TOPOLOGIES 50 4 3 1 SING...

Page 5: ...ONS 88 8 1 PROTECTIONS DISABLED 89 8 1 1 INDICATION WARNING ALARMS 89 8 1 2 SHUTDOWN ELECTRICAL TRIP ALARMS 89 8 2 INDICATIONS 90 8 3 WARNINGS 91 8 4 HIGH CURRENT WARNING ALARM 92 8 5 SHUTDOWNS 93 8 6...

Page 6: ...NTENANCE SPARES REPAIR AND SERVICING 115 15 1 PURCHASING ADDITIONAL CONNECTOR PLUGS FROM DSE 115 15 1 1 PACK OF PLUGS 115 15 1 2 INDIVIDUAL PLUGS 115 15 2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE 1...

Page 7: ...RAINING GUIDES Training Guides are produced to give handout sheets on specific subjects during training sessions DSE PART DESCRIPTION 056 005 Using CTs With DSE Products 056 006 Introduction to Comms...

Page 8: ...necessary protections for such a system The user also has the facility to view the system operating parameters via the LCD display The DSE8600 module monitors the engine indicating the operational st...

Page 9: ...tage 8V continuous Cranking dropouts Able to survive 0V for 50mS providing the supply was at least 10V before the dropout and recovers to 5V afterwards This is more than sufficient to allow the module...

Page 10: ...ominal 20 for under overvoltage detection Phase to Phase 26V minimum required for sensing frequency to 576V AC absolute maximum Suitable for 190V ph ph to 479V ph ph nominal 20 for under overvoltage d...

Page 11: ...rt opposite to find the VA burden of the cable itself If the CTs are fitted within the alternator top box the star point common of the CTs should be connected to system ground earth as close as possib...

Page 12: ...connection of the phases as described above will result in incorrect power factor pf measurements which in turn results in incorrect kW measurements One way to check for this is to make use of a singl...

Page 13: ...urrent applied Arrangement Differential resistance measurement input Measurement current 15mA Full scale 240 Over range fail 270 Resolution 0 1 Bar 1 2 PSI Accuracy 2 of full scale resistance 4 8 excl...

Page 14: ...ge 60 V DC with respect to battery negative Min input voltage 24 V DC with respect to battery negative Contact wetting current 7 mA typical Open circuit voltage 12 V typical 3 5 3 2 FLEXIBLE SENSOR AS...

Page 15: ...riggers the charge failure alarm The level at which this operates and whether this triggers a warning or shutdown alarm is configurable using the DSE Config Suite Software 3 5 5 MAGNETIC PICKUP Type D...

Page 16: ...VOLTAGE UV COILS Use output C the normally closed relay Generator DSE output drives the contactor coil via external slave relay if required When the DSE module requires the contactor closed the output...

Page 17: ...normally open relay 3 6 2 5 OUTPUTS E F G H I J Number 6 Type Fully configurable supplied from DC supply terminal 2 Rating 3A resistive 35V Generator When the DSE module requires the breaker closed t...

Page 18: ...andard implementation of Slow mode up to 250K bits s Non Isolated Internal Termination provided 120 Max distance 40m 133 feet NOTE For additional length the DSE124 CAN Extender is available Please ref...

Page 19: ...on suite software CD or available from www deepseaplc com USB cable Type A to Type B This is the same cable as often used between a PC and a USB printer DSE can supply this cable if required PC Config...

Page 20: ...ut can recommend PC add ons to provide the computer with an RS232 port Recommended PC Serial Port add ons for computers without internal RS232 port Remember to check these parts are suitable for your...

Page 21: ...ber 020 245 NOTE For GSM modems a SIM card is required supplied by your GSM network provider For SMS only a normal voice SIM card is required This enables the controller to send SMS messages to design...

Page 22: ...tc of the remote generator can be viewed or changed NOTE For a single module to PC connection and distances up to 6m 8yds the USB connection method is more suitable and provides for a lower cost alter...

Page 23: ...ower versions until the lower versions have been upgraded to version 5 0 This can be done using Update Firmware in Configuration Suite Software NOTE At version 5 1 The MSC communication changed to ena...

Page 24: ...ection 2 T568B 1 white green stripe white orange stripe 2 green solid orange solid 3 white orange stripe white green stripe 4 blue solid blue solid 5 white blue stripe white blue stripe 6 orange solid...

Page 25: ...tripe white green stripe 2 green solid green solid 3 white orange stripe white orange stripe 4 blue solid blue solid 5 white blue stripe white blue stripe 6 orange solid orange solid 7 white brown str...

Page 26: ...te green stripe 2 green solid green solid 3 white orange stripe white orange stripe 4 blue solid blue solid 5 white blue stripe white blue stripe 6 orange solid orange solid 7 white brown stripe white...

Page 27: ...e stripe 4 blue solid blue solid 5 white blue stripe white blue stripe 6 orange solid orange solid 7 white brown stripe white brown stripe 8 brown solid brown solid NOTE DSE Stock a 2m 2yds Ethernet C...

Page 28: ...all rule As the DSE8610 makes its user interface available to standard web browsers all communication uses the chosen port It is usual for a firewall to make the same port outgoing open for communicat...

Page 29: ...0 additional LED indicators Maximum 104 additional inputs 16 of which are digital 56 are analogue or digital if required and 32 temperature sensor NOTE As a termination resistor is internally fitted t...

Page 30: ...The Alarm mute input and internal alarm mute button activate in parallel with each other Either signal will mute both the internal sounder and audible alarm output Example of configuration to achieve...

Page 31: ...Specifications 31 3 11 DIMENSIONS AND MOUNTING 3 11 1 DIMENSIONS 240 0mm x 181 1mm x 41 7mm 9 4 x 7 1 x 1 6 3 11 2 PANEL CUTOUT 220mm x 160mm 8 7 x 6 3 3 11 3 WEIGHT 0 7kg 1 4lb...

Page 32: ...module case Pull the fixing clip backwards towards the back of the module ensuring all three prongs of the clip are inside their allotted slots Turn the fixing clip screws clockwise until they make c...

Page 33: ...e taken not to over tighten the cable tie for instance with cable tie tools to prevent the risk of damage to the module case Cable tie fixing point With cable and tie in place 3 11 6 SILICON SEALING G...

Page 34: ...alled into the control panel WITHOUT being sealed to the panel IEEE C37 2 Standard Electrical Power System Device Function Numbers and Contact Designations Under the scope of IEEE 37 2 function number...

Page 35: ...enclosure is tilted at an angle up to 15 from its normal position drops falling at an angle 3 Protected against ingress of solid objects with a diameter of more than 2 5 mm Tools wires etc with a thi...

Page 36: ...1 Provides a degree of protection against limited amounts of falling water and dirt 3 IP64 Provides a degree of protection against windblown dust rain and sleet undamaged by the formation of ice on th...

Page 37: ...m terminal 3 15 Amp rated Fixed as START relay if electronic engine is not configured 6 Charge fail excite 2 5mm AWG 13 Do not connect to ground battery negative If charge alternator is not fitted lea...

Page 38: ...er NOTE It is VERY important that terminal 15 sensor common is soundly connected to an earth point on the ENGINE BLOCK not within the control panel and must be a sound electrical connection to the sen...

Page 39: ...120 RS485 approved cable GOV 34 Analogue Governor Output B 0 5mm AWG 20 35 Analogue Governor Output A 0 5mm AWG 20 AVR 37 Analogue AVR Output B 0 5mm AWG 20 38 Analogue AVR Output A 0 5mm AWG 20 NOTE...

Page 40: ...d 2A fuse 45 Generator L3 W voltage monitoring input 1 0mm AWG 18 Connect to generator L3 W output AC Recommend 2A fuse 46 Generator Neutral N input 1 0mm AWG 18 Connect to generator Neutral terminal...

Page 41: ...ble length being used and any other equipment sharing the CT If in doubt consult your CT supplier NOTE Take care to ensure correct polarity of the CT primary as shown below If in doubt check with the...

Page 42: ...lt measuring 54 DO NOT CONNECT 55 Connect to s2 of the CTs connected to L1 L2 L3 N 2 5mm AWG 13 Restricted earth fault measuring 54 Connect to s2 of the CTs connected to L1 L2 L3 N 2 5mm AWG 13 55 Con...

Page 43: ...to negative 70 Configurable digital input K 0 5mm AWG 20 Switch to negative 4 1 8 PC CONFIGURATION INTERFACE CONNECTOR DESCRIPTION CABLE SIZE NOTES Socket for connection to PC with 86xx series PC soft...

Page 44: ...using Belden 9841 or direct equivalent B SCR 4 1 10 RS232 CONNECTOR PIN No NOTES 1 Received Line Signal Detector Data Carrier Detect 2 Received Data 3 Transmit Data 4 Data Terminal Ready 5 Signal Gro...

Page 45: ...l builders may use these diagrams as a starting point however you are referred to the completed system diagram provided by your system manufacturer for complete wiring detail Further wiring suggestion...

Page 46: ...e neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows th...

Page 47: ...Installation 47 4 2 2 3 PHASE 4 WIRE WITHOUT EARTH FAULT PROTECTION...

Page 48: ...H UNRESTRICTED EARTH FAULT PROTECTION NOTE Unrestricted Earth Fault Protection detects earth faults in the load and in the generator Be sure to measure the natural earth fault of the site before decid...

Page 49: ...t be followed Follow the typical wiring diagram as normal for all sections EXCEPT the earth points All points shown as Earth on the typical wiring diagram should connect to BATTERY NEGATIVE not earth...

Page 50: ...urther details of module configuration are contained within the DSE8610 Series configuration software manual DSE part number 057 119 4 3 1 SINGLE PHASE WITH RESTRICTED EARTH FAULT NOTE Earthing the ne...

Page 51: ...Installation 51 4 3 2 SINGLE PHASE WITHOUT EARTH FAULT...

Page 52: ...neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the...

Page 53: ...Installation 53 4 3 4 2 PHASE L1 L2 3 WIRE WITHOUT EARTH FAULT...

Page 54: ...neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the...

Page 55: ...Installation 55 4 3 6 2 PHASE L1 L3 3 WIRE WITHOUT EARTH FAULT MEASURING...

Page 56: ...SE2130 Input Expansion 4 DSE2131 Input Expansion 4 DSE2133 Input Expansion 4 DSE2152 Output Expansion 4 DSE2157 Output Expansion 10 DSE2548 LED Expansion 10 For part numbers of the expansion modules a...

Page 57: ...s controls on the module 5 1 DSE8610 AUTOSTART CONTROL MODULE Menu navigation buttons Four configurable LEDs Select Stop mode Select Manual mode Select Auto mode Mute alarm Lamp test Start engine when...

Page 58: ...d auxiliary input is active The LED shows the state of the auxiliary contact 2 There is NO input configured for Generator closed auxiliary factory default setting The LED illuminates when the DSE8610...

Page 59: ...G THE ENGINE NOTE For further details see the section entitled OPERATION elsewhere in this manual 5 2 2 STOPPING THE ENGINE NOTE For further details see the section entitled OPERATION elsewhere in thi...

Page 60: ...y using the Front Panel Editor The screenshot shows the factory settings for the timers taken from the DSE Configuration Suite Software Alternatively to scroll manually through all instruments on the...

Page 61: ...Mode Stop Mode Stop Mode Safety on Delay 00 04 Safety on Delay 00 04 Safety on Delay 00 04 Safety on Delay 00 04 and engine running L L L L N 215V 43A N 215V 43A N 215V 43A N 215V 43A L L L L L 373V 4...

Page 62: ...or Editor Editor Editor Gen Gen Gen Generator erator erator erator Nominal Frequency 50Hz Nominal Frequency 50Hz Nominal Frequency 50Hz Nominal Frequency 50Hz NOTE The following sections detail instru...

Page 63: ...nance Due If configured Engine ECU Link When connected to suitably configured and compatible engine ECU For details of supported engines see Electronic Engines and DSE wiring DSE Part number 057 004 D...

Page 64: ...ator Current Generator Earth Current Generator Load kW Generator Load kVA Generator Power Factor Generator Load kVAr Generator Load kWh kVAh kVArh Load Demand Priority Generator Phase Sequence Active...

Page 65: ...power up the modem is reset and reinitialised to ensure the modem does not hang up If the DSE8610 series module does not correctly communicate with the modem Modem initialising appears on the Serial...

Page 66: ...eady Ready to communicate DTR Data Terminal Ready Ready to communicate DCD Data Carrier Detect Modem is connected Modem Commands Modem Commands Modem Commands Modem Commands Rx OK Rx OK Rx OK Rx OK Tx...

Page 67: ...GSM connection problems try calling the DATA number of the SIMCARD with an ordinary telephone There should be two rings followed by the modem answering the call and then squealing If this does not ha...

Page 68: ...uld be set to at least twice the value of the system scan time For example if a modbus master PLC requests data from the DSE86xx modbus slave once per second the timeout should be set to at least 2 se...

Page 69: ...P DHCP DHCP Disabled Disabled Disabled Disabled Network Network Network Network Subnet mask Subnet mask Subnet mask Subnet mask 255 255 255 0 255 255 255 0 255 255 255 0 255 255 255 0 Network Network...

Page 70: ...til Ok to remove USB drive is displayed Data Logging Log to USB drive Logging active Ok to remove USB drive It is now safe to remove the USB drive This ensures the logging data file will save to memor...

Page 71: ...eted by the module shows on the display as a text message Additionally the manufacturer s code is shown Water Level Low Xxx xxx xxx NOTE For details on these code meanings refer to the ECU instruction...

Page 72: ...cent shutdown alarms The module logs the alarm along with the date and time of the event or engine running hours if configured to do so If the module is configured and connected to send SMS text To vi...

Page 73: ...unctioning user s equipment Such as Battery Charger On or Louvres Open etc WARNINGS and SHUTDOWNS Specific indication of a particular warning or shutdown condition backed up by LCD indication Such as...

Page 74: ...mote start input and mains supply status and once a start request is made the set will be automatically started and placed on load Upon removal of the starting signal the module will automatically tra...

Page 75: ...to your configuration source for the exact sequences and timers observed by any particular module in the field 6 1 ALTERNATIVE CONFIGURATIONS Depending upon the configuration of your system by the gen...

Page 76: ...If the generator loading falls below the Dummy Load Control Trip setting kW the Dummy Load Control Trip Delay is displayed on the module display If the generator loading remains at this low level for...

Page 77: ...start If the generator loading is still high when the timer expires the first Load shedding Control output will energise When the load has been above the trip level for the duration of the timer the n...

Page 78: ...To send an SMS command the user will need if configured the SMS Control Pin Number and the Control Command Number Only these numbers must be included in the SMS the module will not respond to any SMS...

Page 79: ...vated subject to the setting of the Fail to Stop timer To detect the engine at rest the following must occur Engine speed is zero as detected by the Magnetic Pickup or CANbus ECU depending upon module...

Page 80: ...ion tools As the ECU is usually unpowered when the engine is not running it must be turned on manually as follows Select STOP mode on the DSE controller Press and hold the START button to power the EC...

Page 81: ...Should all start requests be removed during the start delay timer the unit will return to a stand by state If a start request is still present at the end of the start delay timer the fuel relay is ene...

Page 82: ...tiset package the generator may be automatically started and stopped depending upon load requirements If in doubt consult your system supplier for details of how your particular system has been config...

Page 83: ...fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond the set num...

Page 84: ...vents excessive wear on the engine If the common bus is measured to be dead bus the load breaker is closed If the bus is measured to be live bus synchronising takes place before the breaker is closed...

Page 85: ...editor and leave the engine running at the newly selected speed 6 6 6 STOPPING SEQUENCE In manual mode the set will continue to run until either The stop button is pressed The set will immediately sto...

Page 86: ...cades However modern digital communications such as the DSE MSC link has vastly improved the control and hence safety of the system operation The solution is called Dead Bus Synchronising 7 1 OPERATIO...

Page 87: ...e excitation of the alternator Status Start Delay 00 00 s Status Fuel Status Crank Attempt Status Excitation Ramp L N V A L L V kW Hz Pf Status On Load Excitation output closed voltage rises to nomina...

Page 88: ...e alarms E g High Engine Temperature shutdown Emergency Stop and Low Coolant Warning These will automatically scroll in the order that they occurred In the event of a warning alarm the LCD will displa...

Page 89: ...t has Protections Disabled configured results in a warning message appearing on the PC screen for the user to acknowledge before the controller s configuration is changed This prevents inadvertent act...

Page 90: ...le Input configured for indication The LCD text will not appear on the module display but can be added in the configuration to remind the system designer what the input is used for As the input is con...

Page 91: ...onfiguration FUEL USAGE Indicates the amount of fuel measured by the fuel level sensor is in excess of the Fuel Usage alarm settings This often indicates a fuel leak or potential fuel theft AUXILIARY...

Page 92: ...DER FREQUENCY The generator output frequency has fallen below the pre set pre alarm setting after the Safety On timer has expired GENERATOR OVER VOLTAGE The generator output voltage has risen above th...

Page 93: ...y positive input and will immediately stop the set should the signal be removed Removal of the battery positive supply from the emergency stop input will also remove DC supply from the Fuel and Start...

Page 94: ...ed Total kW is above the setting of the kW overload shutdown alarm NEGATIVE PHASE SEQUENCE Indicates out of balance current loading of the generator Sometimes also called Negative Sequence Current or...

Page 95: ...electrical trip is active the user configured message shows on the display kW OVERLOAD The measured Total kW is above the setting of the kW overload Electrical Trip alarm EARTH FAULT The measured Ear...

Page 96: ...es displays modules pre V3 cannot communicate with modules V4 and onwards Use the DSE Configuration Suite Software to upgrade the firmware Tools Update Firmware of the older modules to V4 and onwards...

Page 97: ...rom the load before stopping the Generator after the off load cooling timer Remove the fault then press Stop Reset to reset the module The higher the overload the faster the trip The speed of the trip...

Page 98: ...overload is permitted for 1 hour If the set load reduces the controller then follows a cooling curve This means that a second overload condition may trip much sooner than the first as the controller...

Page 99: ...oller begins following the IDMT curve If the current surpasses the Trip for an excess of time the Alarm triggers Shutdown or Electric trip as selected in Action The higher the fault the faster the tri...

Page 100: ...Protections 100 8 8 1 EARTH FAULT TRIPPING CURVES NOTE DSE Factory setting is time multiplier K 0 4...

Page 101: ...Protections 101 8 8 2 SHORT CIRCUIT TRIPPING CURVES NOTE DSE Factory setting is time multiplier K 0 01 Trip time mS Multiple of trip point setting...

Page 102: ...Should either of these alarms operate the module will perform a controlled shutdown electrical trip of the generator This operation must be manually reset 1 Press button The engine will stop if it is...

Page 103: ...set continues to run or shutdown running the set is not possible The site service engineer normally performs resetting the maintenance alarm after performing the required maintenance The method of re...

Page 104: ...ation Suite Software showing the Maintenance Alarm Reset button in the DSE Configuration Suite SCADA MAINTENANCE section Example 4 Screen capture from DSE8610 Front Panel Engine Display Maintenance Al...

Page 105: ...TOP RESET mode 10 2 MANUAL MODE Scheduled runs will not occur when the module is in MANUAL mode Activation of a Scheduled Run On Load when the module is operating OFF LOAD in Manual mode will have no...

Page 106: ...This configuration mode allows the operator limited customising of the way the module operates Use the module s navigation buttons to traverse the menu and make value changes to the parameters Previo...

Page 107: ...mber You can press left if you need to move back to adjust one of the previous digits When is pressed after editing the final PIN digit the PIN is checked for validity If the number is not correct you...

Page 108: ...are editing the value Press the up or down buttons to change the parameter to the required value Press to save the value The parameter ceases flashing to indicate that it has been saved To exit the e...

Page 109: ...l For More Sets 80 Load Level For Less Sets 70 Load Demand Priority 1 Gen Reverse Power Trip 35kW Gen Over Current 0 Insufficient Capacity Delay 1s Insufficient Capacity Action None Reactive Load CTL...

Page 110: ...e that you are editing the value Press the up or down buttons to change the parameter to the required value Press to save the value The parameter ceases flashing to indicate that it has been saved To...

Page 111: ...start the engine for the pre set number of attempts the LCD will display Failed to start Select the STOP RESET position to reset the unit 10 9 Restore the engine to operational status reconnect the f...

Page 112: ...of fault indicated on LCD display Check configuration of input Fail to Start is activated after pre set number of attempts to start Check wiring of fuel solenoid Check fuel Check battery supply Check...

Page 113: ...e load switch device and that all connections are correct Remember that the set will not take load in manual mode unless a remote start on load input is present or the close generator button is presse...

Page 114: ...on the DSE website 14 1 CONTROL Check the control of the engine is working Control of AVR Control of Governor Direction of Control Failure of the above steps will result in poor control of the governo...

Page 115: ...t Number DSE8610 057 513 15 1 2 INDIVIDUAL PLUGS 8600 series terminal designation Plug description Part No 1 13 13 way 5 08mm 007 166 15 19 5 way 5 08mm 007 445 22 38 MSC GOV AVR 17 way 5 08mm 007 452...

Page 116: ...DSE2131 Ratio metric input expansion module provides additional restive digital 0 10V and 4 20ma inputs for use with the controller 2131 001 00 055 115 057 139 053 125 4 Model DSE2133 RTD Thermocouple...

Page 117: ...sale For full details of any applicable warranty you are referred to your original equipment supplier OEM 17 DISPOSAL 17 1 WEEE WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT If you use electrical and elec...

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