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014010-001 Rev 01 

©2019 Data Sciences International.

 

 
 

 

Figure 31 

8)

 

Locate the bore brush in the generator’s maintenance kit. Run it several time through the transverse lung pipe 

to remove any accumulated tar (Fig 31). 

 
9)

 

Re-assemble the unit by doing the following. 

 

Install and tighten the two lung-pipe access nuts. 

 

Gently push the attachment plate back into the generator. 

 

Install and tighten the five hex nuts to secure the attachment plate to the generator. 

 

 

PARTS LIST 

 

The table below (Fig 32) lists the spare parts you may need to keep your Individual Cigarette Puff Generator 
running properly. We suggest you keep all these parts in stock, so none of your critical experiments are 
compromised for lack of a needed part. 
 

Description of Part 

Part Number 

Inner O-rings  

009450-001 

Outer O-rings  

009460-001 

Tube of O-ring grease 

601-2524-053 

O-ring removal tool 

007579-001 

Bore brush  

008850-001 

Maintenance Kit (includes the preceding five parts) 

601-2056-001 

Direct-smoke cartridges Kit (includes all needed O-rings)  

601-6050-001  

Lung assembly

complete  

601-2112-001 

Figure 32 

 

REPLACING THE LUNG 

The routine maintenance steps listed above are crucial to extend the functionality of the Individual Cigarette Puff 
Generator.  However, after months or years of use, the inhalation/exhalation actuators or lung itself may 
eventually become corroded by accumulated tar.  When this happen, the best option is to replace the entire lung 
assembly with a new one.   

Summary of Contents for Individual Cigarette Puff

Page 1: ...highlights how DSI s Individual Cigarette Puff Generator 601 2055 001 can be used to automate the smoking of cigarettes or electronic cigarettes to capture direct smoke with the purpose of exposing co...

Page 2: ...Regular Cigarette Holder 9 Operation 12 Period 12 Puffs min 12 Volume 12 Recommended Ranges 13 Cigarette Time 14 Smoke Pump 14 eCigarette mode 14 Service Mode 15 System Operation 15 Operational Steps...

Page 3: ...3 P a g e 014010 001 Rev 01 2019 Data Sciences International Parts List 24 Replacing the Lung 24 Technical Support 29 Appendix 30 Dimensions 30 WELCOME...

Page 4: ...external port The major components include An Inhale Adapter where cigarette holders are inserted Figure 1 Various holders to connect different types of regular or electronic cigarettes A pump assemb...

Page 5: ...ocument does not include details on how to connect the individual Cigarette Puff Generator to any specific apparatus PHYSICAL HARDWARE Figure 1 The left side of the unit can be seen in Figure 2 This s...

Page 6: ...it is secure Connect a tube from the Direct Smoke port to the exposure chamber The Individual Cigarette Puff Generator is now set up and ready to use LOADING CIGARETTES The Individual Cigarette Puff...

Page 7: ...is manual Fig 4 Side View Front View Figure 4 A duckbill valve should be connected to the back of this holder before connecting it to the Individual Cigarette Puff Generator Fig 5 The purpose of this...

Page 8: ...ndicate that the duckbill valve is stuck closed Check the valve and clean or replace as needed Once the duckbill valve is firmly seated on the back of the holder it can be plugged in to the adapter on...

Page 9: ...then be inserted into the holder Fig 8 Figure 8 REGULAR CIGARETTE HOLDER This holder is designed to accept the shape of a Kentucky 3R4F Reference Cigarette though any cigarette with the same diameter...

Page 10: ...10 P a g e 014010 001 Rev 01 2019 Data Sciences International Figure 9 The cigarette can then be inserted into the holder Fig 10 Figure 10...

Page 11: ...the sounds of the unit the lighter can be held to the tip of the cigarette for several seconds starting with this pause so the draw period ignites the tobacco within the cigarette tip INDIRECT SMOKE...

Page 12: ...o choose the desired setting and press OK PUFFS MIN The Puffs min setting determines the frequency of draw cycles This can be set from 1 to 5 puffs minute in 1 puff minute increments Fig 13 Example A...

Page 13: ...per combination has been selected the following error screen will be displayed Fig 15 Figure 15 Press OK and adjust one or more settings to build a recommended combination WARNING Operating outside th...

Page 14: ...OK Note This setting can be changed on the fly While the ember unit is smoking cigarettes the time remaining will periodically be displayed on the screen Pressing up down will add subtract 15 seconds...

Page 15: ...is an essential maintenance focus All flow paths will collect tar and should be serviced as needed This section explains how to properly maintain your DSI Individual Cigarette Puff Generator and keep...

Page 16: ...equently Description of Required Routine Maintenance Daily Every week or 200 cigarettes Every two weeks or 400 cigarettes Every month or 800 cigarettes Clean cartridges with isopropyl alcohol IPA X Br...

Page 17: ...20 that attach each cartridge to the generator Figure 20 3 Pull the cartridges out of the generator and place them in a glass container with enough isopropyl alcohol IPA to completely submerge the car...

Page 18: ...artridges out of the generator 2 Place the cartridges in isopropyl alcohol IPA overnight to soak 3 After the cartridges have been soaked overnight remove the cartridges from the IPA and dry them both...

Page 19: ...nd right cartridge Note that there are two internal O rings in each cartridge and both should be lightly lubricated Fig 24 Figure 24 9 Reinsert the cartridges into the generator and re install the thr...

Page 20: ...s with any of the above indications should be replaced using a new ring from the generator s maintenance kit Rings with no defects may be reused 1 Remove the two direct smoke cartridges by unscrewing...

Page 21: ...n the external seating grooves on the cartridges 9 Please note that installing cleaned or new O rings in the internal seating grooves of the cartridge is more difficult The best way to do this is as f...

Page 22: ...enu Fig 27 Figure 27 2 Press the OK button This moves the lung s actuators into a safe position for cleaning the transverse lung pipe 3 Power down the generator by turning its main power switch to OFF...

Page 23: ...in Figure 29 below Pull slowly and firmly Do not tug on the attachment plate if you do you risk damaging the wiring Do not remove the attachment plate more than one half inch from the generator Figure...

Page 24: ...these parts in stock so none of your critical experiments are compromised for lack of a needed part Description of Part Part Number Inner O rings 009450 001 Outer O rings 009460 001 Tube of O ring gr...

Page 25: ...nu Fig 33 Figure 33 2 Press the OK button This moves the lung s actuators into a safe position for removing the lung 3 Power down the Individual Cigarette Puff Generator by turning its main power swit...

Page 26: ...26 P a g e 014010 001 Rev 01 2019 Data Sciences International 5 Disconnect the blue tube that connects from the cigarette adapter to the Inhalation actuator Fig 35 Figure 35...

Page 27: ...27 P a g e 014010 001 Rev 01 2019 Data Sciences International 6 Disconnect the connections for the Lung and the Inhalation and Exhalation actuators from the motherboard Fig 36 Figure 36...

Page 28: ...e unit 9 The replacement lung can be inserted and the new connections outlined in steps 5 6 above can be made NOTE The Exhalation actuator is the one that is in line with the Direct Smoke port on the...

Page 29: ...please feel free to contact us We are happy to help DSI TECHNICAL SUPPORT NORTH AMERICA Email Support datasci com Toll free in U S and Canada Phone 1 800 262 9687 Monday through Friday 8 AM to 5 PM CS...

Page 30: ...30 P a g e 014010 001 Rev 01 2019 Data Sciences International APPENDIX DIMENSIONS...

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