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10

4.1  Standard configuration

4.1.1  Rotor motor

The rotor is driven by a single phase rotor motor with a 

timing belt transmission. A belt tension device prevents  

belt slipping and overload of the rotor motor.
The rotor has both peripheral 

and radial seals. 
The  peripheral  seals  are 

mounted  with  hose  clips. 

The radial seals are made 

of  teflon  and  are  held  in 

place by steel rulers.

4.1.2  Filters 

The air filters are synthetic fibre bag filters. Standard 

class G4 filter.

4.1.3  Fans 

The regeneration air fan is a medium pressure, single 

inlet centrifugal fans, directly driven by three-phase 

motor.

4.1.4  Heater and heater control

The  regeneration  heater  is 

normally  an  electric  heater, 

but  steam,  hot  water  or  gas 

heaters are also available.
For  units  with  steam  or  hot 

water, only battery is included. 

At  installation  shall  valve 

and  steamtrap  be  installed 

externally,  see  steam  coil 

installation.

* Components may slightly differ from delivered product

4  Components and features

FIGURE 5:  Rotor motor*

FIGURE 6:  Standard process and regeneration fan*

FIGURE 7:  Electric regeneration 

FIGURE 9:  TH1

Process

Reg

Process

Reg

FIGURE 10:  Pressure nozzles

4.1.5  Electric box design

The PLC control panel is located at the front of the 

control box. Inside, the electric box houses multiples 

electronic devices and control units, such as contactors, 

fuses, motor protectors, relays, transformer. They are 

attached to the DIN-rails
Possible  remote  ON/OFF  control  (for  example 

humidistat) and potential free alarm contacts are to be 

connected on this fixed terminal, see wiring diagram 

for installation.

4.1.6  Overheat protection and control 

thermostat

TH1  is  a  mechanical  overheat  protector. The  reset 

button and adjustment are made on the thermostat.
TH2  (located  inside  heater  champber)  and  TH3 

(located  on  wet  air  out)  are  electronic  temperature 

transmitters, thermostat. The devices regulates the 

regeneration heater temperature.

Note:

 If TH1 is triggered, the unit will stop and start 

the cooling process for a pre-set time. The overheat 

protector  automatically  triggers  the  regeneration 

heater fuses as well. To restore operation, reset TH1 

and Fuses F3 through F6.
See 

“10 Technical data”

 for default settings.

4.1.7  Pressure nozzles

Located on the rear side of the unit. Are to be used 

with gauges and other pressure sensitive devices.

The  electric  heater  battery  has  a 

thermostat. The thermostat is found in 

the electric box.

FIGURE 8:  Inside electric cabinet

To reach the reset button, 

unscrew the cap on TH1 

counter-clockwise.

Cooke Industries - Phone: +64 9 579 2185    Email: sales@cookeindustries.co.nz    Web: www.cookeindustries.co.nz

Summary of Contents for RECUSORB RZ-104R

Page 1: ...signal from external regulator The product picture may differ from the actual product INSTRUCTION MANUAL Document version EN 08 11 05 Product RZ 104Rsp Order 110 231 Cooke Industries Phone 64 9 579 21...

Page 2: ...Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 3: ...Electronic controllers 11 4 2 4 Automatic restart 11 4 2 5 Emergency stop 11 4 2 6 Rotation guard 11 4 2 7 Energy saving 11 4 2 8 Linear binary control 12 4 2 9 Adjustable rotor speed 12 4 2 10 Frequ...

Page 4: ...design 9 FIGURE 6 Standard process and regeneration fan 10 FIGURE 7 Electric regeneration Heater 10 FIGURE 5 Rotor motor 10 FIGURE 8 Inside electric cabinet 10 FIGURE 10 Pressure nozzles 10 FIGURE 9...

Page 5: ...installation operation and maintenance of the equipment supplied 1 4 2 Intended use Thisequipmentisspecificallydesignedforatmospheric air drying It is unsuitable for any other use For further advice...

Page 6: ...electrical protection and alarm circuits must not be modified or adjusted Factory default parameters are shown in the electrical wiring diagrams Attention Safety functions The operation of all electr...

Page 7: ...s not protected within a weatherproof enclosure Is not operated within the permitted operating parameters see technical specifications Is operated outside the scope of normal use see intended use 1 4...

Page 8: ...well proven air drying technology using the adsorption principle provides great flexibility in solving humidity problems It offers the user independent humidity control down to dew points far lower t...

Page 9: ...The regeneration fan removes residual heat from the regeneration heater for ten minutes after the unit has been switched off The access panel at the front of the unit can easily be opened to enable se...

Page 10: ...at the front of the control box Inside the electric box houses multiples electronicdevicesandcontrolunits suchascontactors fuses motor protectors relays transformer They are attached to the DIN rails...

Page 11: ...d with a emergency stop button and labelled with warning signs 4 2 5 Emergency stop When the unit is equipped with automatic restart 4 2 6 Rotation guard Display an larm on the PLC and stop the unit i...

Page 12: ...eating streches from 0 8kW R1 If the need of more heating output is required 8kW The step controller will activate R2 8kW with full effect and at the same time the program will deactivate the R1 and r...

Page 13: ...the lowest set point is connected to humidistat 1 see enclosed wiring diagram This will switch off the whole heater regen fan and if auto off is chosen process fan and rotor motor In auto vent mode th...

Page 14: ...the inspection doors should be as wide as the unit itself For more detailed information on working space and foot bolt hole dimensions see appendix The standard unit is designed for indoor installati...

Page 15: ...Selecting the active heater steps for electric heater 4 Temp 7 Temperature setting for TH2 and TH3 10 Select choice confirm choice 5 Mode 8 Select different mode AUTO OFF or AUTO VENT 11 i Display fi...

Page 16: ...key again to view the rest of the heater groups and to exit the menu ON OFF Heater Temp Mode Info Hour Hour proc reg 9 0 8 7 4 5 6 3 2 1 1 Select run time 1 FIGURE 21 Run time for heaters 6 5 Run time...

Page 17: ...s Mode 8 to enter dehumidification mode Select AUTO VENT or AUTO OFF by entering 1 or 0 respectively Confirm and exit by pressing twice 3 Select REMOTE or LOCAL on Local Remote switch 4 Press ON 1 Dis...

Page 18: ...LC These messages are not to be confused with ALARMS codes LOW HUMID When the attached external regulator is giving off a signal 0 5V or lower in a period 5 mins or more OPERATION HUMIDISTAT The unit...

Page 19: ...ON and then switch it OFF watching as the fans slows down the direction of fan rotation If incorrect check troubleshooting 3 Balance the airflows using the dampers in the duct work For maximum dehumi...

Page 20: ...w moisture load in the process air Wet air temperature too high Low react air flow Readjust the airflow Reset TH3 Rotor stopped Rotor stopped E2 Rotor motor failure Rotor motor gear Belt transmission...

Page 21: ...hot 30 60 C If the unit does not maintain the required humidity look for the following causes 8 3 Capacity Test Ifnofaultcanbefoundaftercheckingastroubleshooting table a performance test should be ca...

Page 22: ...below shall however be noted 1 Let the dehumidifier be shut off for at least an hour 2 Carefully remove the rotor from the unit The rotor is removed in the following way a Open the lower door s and re...

Page 23: ...80 553 Speed of rotor rotation rph 46 49 10 Noice level dB A 4 91 Air filter class G4 G4 G4 Filter change at pressure Pa 5 250 250 250 Electric compartment protection class IP54 IP54 IP54 Humidistat c...

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