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Before dismantling the unit, for inspection or service, 

the following precautions should be noted:

DST dehumidifiers are designed to run for long periods 

with little maintenance requirements. The items listed 

below shall however be noted;

9.1  A. Exchanging Filters

The filters should be inspected at regular intervals, the 

frequency of which can best be judged by experience. 

In  storage  applications  where  clean  air  conditions 

normally exist, the filter will typically require changing 

only  every  six  months.  In  process  work  and  dusty 

environments,  the  filter  may  need  to  be  changed 

more often. 
A dirty filter will in time affect the drying performance 

of the dehumidifier.

9.2  B. General Maintenance

Every  two  years  an  inspection  of  all  internal 

components of the dehumidifier should be carried out, 

the following items being blown with compressed air 

and cleaned with a vacuum cleaner.

1.  Gear motor and belt transmission.
2.  Fans.
3.  Electric equipment.
4.  Regeneration heater battery.
5.  Access doors, hinges, locks and seals.

Depending on how dirty the dehumidifier was at the 

first general maintenance, the intervall of inspection 

may be increased or decreased.

9.3  C. Washing the Rotor

The SSCR rotor contained in DST dehumidifiers has 

a  distinct  advantage  over  other  types  of  desiccant 

rotors in that dust and grease can be washed out of 

the material without any need for reimpregnation after 

the treatment.

Before dismantling the unit, for inspection or service, 

the following precautions should be noted:
DST dehumidifiers are designed to run for long periods 

with little maintenance requirements. The items listed 

below shall however be noted;

1.  Let the dehumidifier be shut-off for at least an 

hour.

2.  Carefully remove the rotor from the unit. The 

rotor is removed in the following way:
a. Open  the  lower  door  s  and  remove  the 

transparent  polycarbonate  access  panel, 

fixed with screws, from the stainless steel 

rotor unit. 

b. Remove the rotor motor and the belt tension 

device. 

c. Loosen  the  two  brackets  that  are  holding 

the rotor shaft.

d. Support the rotor with a wooden plank or 

similar  and  push  the  rotor  shaft  from  the 

rotor hub.

e. Carefully  roll  the  rotor  out  from  the  unit, 

taking great care not to damage the delicate 

matrix. 

3.  Wet the rotor with water and a mild acid based 

detergent or with industrial alcohol and allow 

to soak for 30 minutes.

4.  Rinse carefully with fresh water, pumped at low 

pressure through an ordinary hose.

5.  Allow the liquid to drain from the rotor structure 

and blow the channels free with air. Do not to 

hold the air nozzle too close to the rotor surface.

6.  Carefully refit the rotor and its transmission belt 

into the unit.

7.  Ensure that all peripheral and radial seals are 

placed correctly. 

8.  Start the dehumidifier again and let it operate for 

one hour without heater before the capacity is 

checked. Repeat the washing with a stronger 

detergent if the performance has not recovered 

satisfactorily.

When dismantling the main switch shall be 

turned to "0".

If the unit has been in operation it should 

be left to cool off, for at least 30 minutes, 

before dismantling.

The wet air duct can be very hot if it is not 

insulated. 

On no account should the unit be operated 

without the correct air filters installed!

Never use a strong alkaline based deter-

gent, as this may destroy the rotor!

9  Maintenance

Cooke Industries - Phone: +64 9 579 2185    Email: sales@cookeindustries.co.nz    Web: www.cookeindustries.co.nz

Summary of Contents for RECUSORB RZ-104R

Page 1: ...signal from external regulator The product picture may differ from the actual product INSTRUCTION MANUAL Document version EN 08 11 05 Product RZ 104Rsp Order 110 231 Cooke Industries Phone 64 9 579 21...

Page 2: ...Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 3: ...Electronic controllers 11 4 2 4 Automatic restart 11 4 2 5 Emergency stop 11 4 2 6 Rotation guard 11 4 2 7 Energy saving 11 4 2 8 Linear binary control 12 4 2 9 Adjustable rotor speed 12 4 2 10 Frequ...

Page 4: ...design 9 FIGURE 6 Standard process and regeneration fan 10 FIGURE 7 Electric regeneration Heater 10 FIGURE 5 Rotor motor 10 FIGURE 8 Inside electric cabinet 10 FIGURE 10 Pressure nozzles 10 FIGURE 9...

Page 5: ...installation operation and maintenance of the equipment supplied 1 4 2 Intended use Thisequipmentisspecificallydesignedforatmospheric air drying It is unsuitable for any other use For further advice...

Page 6: ...electrical protection and alarm circuits must not be modified or adjusted Factory default parameters are shown in the electrical wiring diagrams Attention Safety functions The operation of all electr...

Page 7: ...s not protected within a weatherproof enclosure Is not operated within the permitted operating parameters see technical specifications Is operated outside the scope of normal use see intended use 1 4...

Page 8: ...well proven air drying technology using the adsorption principle provides great flexibility in solving humidity problems It offers the user independent humidity control down to dew points far lower t...

Page 9: ...The regeneration fan removes residual heat from the regeneration heater for ten minutes after the unit has been switched off The access panel at the front of the unit can easily be opened to enable se...

Page 10: ...at the front of the control box Inside the electric box houses multiples electronicdevicesandcontrolunits suchascontactors fuses motor protectors relays transformer They are attached to the DIN rails...

Page 11: ...d with a emergency stop button and labelled with warning signs 4 2 5 Emergency stop When the unit is equipped with automatic restart 4 2 6 Rotation guard Display an larm on the PLC and stop the unit i...

Page 12: ...eating streches from 0 8kW R1 If the need of more heating output is required 8kW The step controller will activate R2 8kW with full effect and at the same time the program will deactivate the R1 and r...

Page 13: ...the lowest set point is connected to humidistat 1 see enclosed wiring diagram This will switch off the whole heater regen fan and if auto off is chosen process fan and rotor motor In auto vent mode th...

Page 14: ...the inspection doors should be as wide as the unit itself For more detailed information on working space and foot bolt hole dimensions see appendix The standard unit is designed for indoor installati...

Page 15: ...Selecting the active heater steps for electric heater 4 Temp 7 Temperature setting for TH2 and TH3 10 Select choice confirm choice 5 Mode 8 Select different mode AUTO OFF or AUTO VENT 11 i Display fi...

Page 16: ...key again to view the rest of the heater groups and to exit the menu ON OFF Heater Temp Mode Info Hour Hour proc reg 9 0 8 7 4 5 6 3 2 1 1 Select run time 1 FIGURE 21 Run time for heaters 6 5 Run time...

Page 17: ...s Mode 8 to enter dehumidification mode Select AUTO VENT or AUTO OFF by entering 1 or 0 respectively Confirm and exit by pressing twice 3 Select REMOTE or LOCAL on Local Remote switch 4 Press ON 1 Dis...

Page 18: ...LC These messages are not to be confused with ALARMS codes LOW HUMID When the attached external regulator is giving off a signal 0 5V or lower in a period 5 mins or more OPERATION HUMIDISTAT The unit...

Page 19: ...ON and then switch it OFF watching as the fans slows down the direction of fan rotation If incorrect check troubleshooting 3 Balance the airflows using the dampers in the duct work For maximum dehumi...

Page 20: ...w moisture load in the process air Wet air temperature too high Low react air flow Readjust the airflow Reset TH3 Rotor stopped Rotor stopped E2 Rotor motor failure Rotor motor gear Belt transmission...

Page 21: ...hot 30 60 C If the unit does not maintain the required humidity look for the following causes 8 3 Capacity Test Ifnofaultcanbefoundaftercheckingastroubleshooting table a performance test should be ca...

Page 22: ...below shall however be noted 1 Let the dehumidifier be shut off for at least an hour 2 Carefully remove the rotor from the unit The rotor is removed in the following way a Open the lower door s and re...

Page 23: ...80 553 Speed of rotor rotation rph 46 49 10 Noice level dB A 4 91 Air filter class G4 G4 G4 Filter change at pressure Pa 5 250 250 250 Electric compartment protection class IP54 IP54 IP54 Humidistat c...

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