background image

9

FIGURE 2:  Rotor matrix

3  Design

The unit should be electrically isolated 

before  dismantling.  The  main  switch 

should  be  in  position  "0",  and  can  be 

locked in this position.

If the unit has been in operation, wait until 

the regeneration fan has stopped before 

disconnecting and dismantling the unit. 

The unit is designed so that it easily can 

be lifted by a fork lift. To allow securing 

of the unit  to the floor or to a pedestal, 

square washers are delivered with the 

unit.

1. Electric equipment

2. Rotor

3. Rotor motor

4. Reg filter

5. Process filters

6. Process fan 

7. Reg. fan, behind

electric cabinet

8. Regen. heater

9. Process air in

10. Dry air out

11. Regen. air in

12. By-pass

13. Wet air out, behind 

electric cabinet

1 

2

6 

10 

11

3

8

7 

5

9

12 

4 

13 

Section of a dehumidifier rotor from Seibu Giken. 

The high number of channels means that mois-

ture is adsorbed with extra  

efficiency!

FIGURE 3:  Principle function of the rotor 

FIGURE 4:  Principle of design

high  capacity  for  adsorbing  water  vapour.  It  has  a 

galvanized sheet metal lining, spokes and a hub and 

two  bearings on which it rotates around a fixed steel 

shaft.

3.1  Housing and dismantling

The  RECUSORB  RZ  dehumidifier  has  a  housing 

of galvanized sheet metal (AlZn). The unit housing 

contains  rotor,  rotor  motor  with  belt  transmission, 

regeneration  heater  and  filters.  The  fans  and  the 

electrical control equipment are placed externally on 

the unit.

The regeneration fan removes residual heat from the 

regeneration heater for ten minutes after the unit has 

been switched off.
The access panel at the front of the unit can easily be 

opened, to enable service and inspection. The panels 

can be opened without any tools as they are fixed with 

hand wheels.
The rotor unit is located between the two panel doors 

at the front. It contains rotor, rotor transmission and 

rotor  motor.  The  short  side  of  the  rotor  unit  has  a 

polycarbonate access panel, which is screwed to the 

rotor unit. The panel is removed to gain access to the 

rotor and the rotor transmission. The rotor motor can 

be reached when the left hand panel door is opened.
The  electric  box  with  control  panel  and  all  electric 

equipment is located on the top of the unit. The lids 

of the electric box can be opened when the lock are 

turned with a key that is attached with the unit.
The air connections are round galvanized spigots in 

standard dimensions.

3.2  Rotor

The heart of a DST dehumidifier is the very efficient 

patented  SSCR  silica  gel  rotor.  The  rotor  matrix 

is  manufactured  from  alternate  layers  of  flat  and 

corrugated  sheets of silica gel and metal silicates, 

chemically bonded into a tissue of inorganic fibres. It 

is made to form a vast number of axial air channels 

running  parallel  through  the  structure.  The  large 

internal surface area combined with the special micro 

structure  of  the  SSCR  silica  gel  material,  ensures 

maximum contact area to give the rotor an extremely 

Cooke Industries - Phone: +64 9 579 2185    Email: sales@cookeindustries.co.nz    Web: www.cookeindustries.co.nz

Summary of Contents for RECUSORB RZ-104R

Page 1: ...signal from external regulator The product picture may differ from the actual product INSTRUCTION MANUAL Document version EN 08 11 05 Product RZ 104Rsp Order 110 231 Cooke Industries Phone 64 9 579 21...

Page 2: ...Cooke Industries Phone 64 9 579 2185 Email sales cookeindustries co nz Web www cookeindustries co nz...

Page 3: ...Electronic controllers 11 4 2 4 Automatic restart 11 4 2 5 Emergency stop 11 4 2 6 Rotation guard 11 4 2 7 Energy saving 11 4 2 8 Linear binary control 12 4 2 9 Adjustable rotor speed 12 4 2 10 Frequ...

Page 4: ...design 9 FIGURE 6 Standard process and regeneration fan 10 FIGURE 7 Electric regeneration Heater 10 FIGURE 5 Rotor motor 10 FIGURE 8 Inside electric cabinet 10 FIGURE 10 Pressure nozzles 10 FIGURE 9...

Page 5: ...installation operation and maintenance of the equipment supplied 1 4 2 Intended use Thisequipmentisspecificallydesignedforatmospheric air drying It is unsuitable for any other use For further advice...

Page 6: ...electrical protection and alarm circuits must not be modified or adjusted Factory default parameters are shown in the electrical wiring diagrams Attention Safety functions The operation of all electr...

Page 7: ...s not protected within a weatherproof enclosure Is not operated within the permitted operating parameters see technical specifications Is operated outside the scope of normal use see intended use 1 4...

Page 8: ...well proven air drying technology using the adsorption principle provides great flexibility in solving humidity problems It offers the user independent humidity control down to dew points far lower t...

Page 9: ...The regeneration fan removes residual heat from the regeneration heater for ten minutes after the unit has been switched off The access panel at the front of the unit can easily be opened to enable se...

Page 10: ...at the front of the control box Inside the electric box houses multiples electronicdevicesandcontrolunits suchascontactors fuses motor protectors relays transformer They are attached to the DIN rails...

Page 11: ...d with a emergency stop button and labelled with warning signs 4 2 5 Emergency stop When the unit is equipped with automatic restart 4 2 6 Rotation guard Display an larm on the PLC and stop the unit i...

Page 12: ...eating streches from 0 8kW R1 If the need of more heating output is required 8kW The step controller will activate R2 8kW with full effect and at the same time the program will deactivate the R1 and r...

Page 13: ...the lowest set point is connected to humidistat 1 see enclosed wiring diagram This will switch off the whole heater regen fan and if auto off is chosen process fan and rotor motor In auto vent mode th...

Page 14: ...the inspection doors should be as wide as the unit itself For more detailed information on working space and foot bolt hole dimensions see appendix The standard unit is designed for indoor installati...

Page 15: ...Selecting the active heater steps for electric heater 4 Temp 7 Temperature setting for TH2 and TH3 10 Select choice confirm choice 5 Mode 8 Select different mode AUTO OFF or AUTO VENT 11 i Display fi...

Page 16: ...key again to view the rest of the heater groups and to exit the menu ON OFF Heater Temp Mode Info Hour Hour proc reg 9 0 8 7 4 5 6 3 2 1 1 Select run time 1 FIGURE 21 Run time for heaters 6 5 Run time...

Page 17: ...s Mode 8 to enter dehumidification mode Select AUTO VENT or AUTO OFF by entering 1 or 0 respectively Confirm and exit by pressing twice 3 Select REMOTE or LOCAL on Local Remote switch 4 Press ON 1 Dis...

Page 18: ...LC These messages are not to be confused with ALARMS codes LOW HUMID When the attached external regulator is giving off a signal 0 5V or lower in a period 5 mins or more OPERATION HUMIDISTAT The unit...

Page 19: ...ON and then switch it OFF watching as the fans slows down the direction of fan rotation If incorrect check troubleshooting 3 Balance the airflows using the dampers in the duct work For maximum dehumi...

Page 20: ...w moisture load in the process air Wet air temperature too high Low react air flow Readjust the airflow Reset TH3 Rotor stopped Rotor stopped E2 Rotor motor failure Rotor motor gear Belt transmission...

Page 21: ...hot 30 60 C If the unit does not maintain the required humidity look for the following causes 8 3 Capacity Test Ifnofaultcanbefoundaftercheckingastroubleshooting table a performance test should be ca...

Page 22: ...below shall however be noted 1 Let the dehumidifier be shut off for at least an hour 2 Carefully remove the rotor from the unit The rotor is removed in the following way a Open the lower door s and re...

Page 23: ...80 553 Speed of rotor rotation rph 46 49 10 Noice level dB A 4 91 Air filter class G4 G4 G4 Filter change at pressure Pa 5 250 250 250 Electric compartment protection class IP54 IP54 IP54 Humidistat c...

Reviews: