Dual Inventive ZKL 3000 RC, Manual

Page 1: ...Manual for installing ZKL 3000 Remote Control RC Line Blockage System ZKL 3000 RC November 2016 ...

Page 2: ...c Charging an external battery 7 6 Testing the ZKL 3000 RC 8 a Preparations 8 b The override key switch 8 c Function test for installation 9 7 Installing the ZKL 3000 RC 10 a Installing the ZKL 3000 RC in the track 10 b Functional test in the track 11 c LED Indications 13 d Replacing external battery 13 e Removing the ZKL 3000 RC from the track 14 8 Troubleshooting 15 a Error and Alerts 15 9 Trans...

Page 3: ...lication of ZKL 3000 RC The ZKL 3000 RC can be applied in track types with a width of 1 435mm such as NP46 UIC54 UIC60 95 lb RBS 85 lb RBS 109 lb 110 lb 113 lb Additionally the ZKL 3000 RC can be used for mains voltage of both 1500 V and 25kV The ZKL 3000 RC can be used with the following track circuit systems Jeumont Schneider Peak Voltage track circuit section Classic track circuit 12V alternati...

Page 4: ...are certain situations where it is not possible to switch the ZKL 3000 RC Please see the Troubleshooting section for more information should you encounter any problems Never perform any repairs to a ZKL 3000 RC Please contact Dual Inventive for maintenance and repairs Override keys must only be handed out to those who hold the ZKL 3000 RC competency Please take good care of the ZKL 3000 RC overrid...

Page 5: ...A ZKL 3000 RC set contains 1 The ZKL 3000 RC including bypass clamps and override keys 2 Transport case 3 Backup battery 4 Battery compartment key 5 Manual 6 Key ring 7 Carrying strap 8 Test Tool 9 Backup battery charger 10 USB contains manual 11 ZKL Clamp 12 Padlock 13 External battery 14 Charger external battery 15 Connection cable external battery 11 4 7 8 9 10 13 14 15 5 6 12 3 1 2 index ...

Page 6: ...ed frame 2 SWITCH 3000 3 Electronics casing LEDs GPS and black box recorder 4 Battery compartment 5 Contact points 6 Locking mechanism c Batteries and Chargers 1 Backup battery 2 Charger backup battery 3 External battery 4 Charger external battery 1 1 3 4 2 6 3 4 2 5 index ...

Page 7: ...reen LED will illuminate to indicate mains power Connect the battery to the charger The red LED on the charger will illuminate to indicate the backup battery is being charged When the red LED switches off the battery is fully charged The backup battery can stay connected to the charger without causing damage although after a period of time the red LED may illuminate again c Charging an external ba...

Page 8: ... key ALWAYS place the power cable on the notched side of the battery compartment Insert the batteries and pull the rubber fastener over the battery ends to lock them in position Close the battery cover and lock it with the compartment key Wait at least 10 seconds after installing the batteries to allow the ZKL 3000 RC to switch on Using the override key switch switch the ZKL 3000 RC on b The overr...

Page 9: ... will now be possible to remotely operate the ZKL 3000 RC using either an RS 3000 or MTinfo 3000 c Function test for installation Ensure that the contact points and the Test Tool are clean With the Test Tool present as shown below press the contact points together and switch the ZKL 3000 RC ON using the override key The green LED should start flashing twice per second indicating that a short circu...

Page 10: ...trapping in the hinge push the ZKL 3000 RC down until it locks The green LED should start flashing twice per second indicating that a short circuit has been detected Check this status for at least five seconds Place the locking clamp over the hinge of the ZKL 3000 RC Insert the two metal locking plates in the base of the locking clamp Next place the clamp around the two pins and lock with a padloc...

Page 11: ...ss clamps see Installation manual by pass ZKL 3000 RC V1 00 UK on www dualinventive eu Next test the ZKL 3000 RC for functionality to ensure the ZKL 3000 RC can be switched on and off and is visible in MTinfo 3000 See chapter Functional test in the track In case of any problems DO NOT use the ZKL 3000 RC b Functional test in the track Ensure your own safety at all times during the functional test ...

Page 12: ...key to OFF and once again check the real time status The status is shown as The detection quality date time field reports the last time the ZKL 3000 RC was switched on and detection was OK From the position OFF reset the key switch to OPERATIONAL and check the real time status again The status is shown as The functional test is now complete Finally set the ZKL 3000 RC to OFF OPERATIONAL by using t...

Page 13: ...o dualinventive com the Dual Inventive app or an RS 3000 to see the status More information can be found in the chapter Troubleshooting If the red LED is permanently illuminated Cause power supply is below desired level Solution Replace the battery as soon as possible d Replacing external battery When the ZKL 3000 RC indicates that the power supply is low it must be replaced Disconnect the power c...

Page 14: ...ers in the open area behind the cover and press the palm of your hand on top of the ZKL 3000 RC Put your other hand on the cover of the ZKL 3000 RC Using your fingers squeeze open the locking mechanism In a controlled manner pull the ZKL 3000 RC up Lift the ZKL 3000 RC out of the track and fold until it locks Put your other hand on the cover of the ZKL 3000 RC Place your fingers in the open area b...

Page 15: ...t or the quality decreased Try switching again If this doesn t work attempt to use the override key If there is still an issue take it out of service Placing ZKL 3000 RC Installation manual ZKL 3000 RC chapter Placing the ZKL 3000 RC After switching ZKL 3000 RC on there is no immediate proper short circuit DET NOK ZKL 3000 RC short circuit has not been de tected DET NOK Please attempt to reseat th...

Page 16: ...nstallation manual ZKL 3000 RC chapter Key switch Switch via MTinfo 3000 Preparation manual MTinfo 3000 chapter Switching Switch via RS 3000 Manual using RS 3000 chapter Switching ZKL 3000 RC battery 2 is almost empty External battery of ZKL 3000 RC is almost empty Replace battery as soon as possible Check batteries Installation manual ZKL 3000 RC chapter Preparation ZKL 3000 RC battery 2 is empty...

Page 17: ...he contact points Debris can cause parts to wear faster Clean the contact points with a wire brush Use the transport case to store the ZKL 3000 RC and store it in a dry well ventilated area This also applies to the RS 3000 Do not store a wet ZKL 3000 RC in a closed case for a long period of time This will cause mould 10 MAINTENANCE SERVICE a Maintenance It is possible that due to rust the ZKL 3000...

Page 18: ...als such as chargers are not domestic waste For more detailed information about recycling the equipment please contact the local authorities or Dual Inventive IN CONCLUSION If you encounter any problems when using our products or are unsure of anything in this manual please report this to us via info dualinventive com or by phone Ultimately customer satisfaction and your safety are our top priorit...

Page 19: ...33 9970 E mail info dualinventive com Internet www dualinventive eu Copyright Copying or other forms of reproduction of this document fully or parts of it is only allowed with prior permission of Dual Inventive Dual Inventive Limited Unit 2 Redwall Close S25 3QA Dinnington Sheffield UK Phone 44 0 7957880220 index ...