Duerkopp Adler 511, Operating Instructions Manual

Page 1: ...g Installation Instructions Serviceanleitung Service Instructions Postfach 17 03 51 D 33703 Bielefeld Potsdamer Straße 190 D 33719 Bielefeld Telefon 49 0 5 21 9 25 00 Telefax 49 0 5 21 9 25 24 35 www duerkopp adler com 1 2 3 Ausgabe Edition Änderungsindex Teile Nr Part No 08 2009 Rev index 00 0 Printed in Federal Republic of Germany 0791 511001 ...

Page 2: ...eser Inhalte ist ohne vorheriges schriftliches Einverständnis der Dürkopp Adler AG verboten All rights reserved Property of Dürkopp Adler AG and copyrighted Reproduction or publication of the content in any manner even in extracts without prior written permission of Dürkopp Adler AG is prohibited Copyright Dürkopp Adler AG 2009 ...

Page 3: ... fabric waste Service maintenance inspection repair and or Transport The user also has to assure that only authorized personnel work on the machine The user is obliged to check the machine at least once per shift for apparent damages and to immediatly report any changes including the performance in service which impair the safety The user company must ensure that the machine is only operated in pe...

Page 4: ...ersons with appropriate training 7 For service or repair work on pneumatic systems disconnect the machine from the compressed air supply system max 7 10 bar Before disconnecting reduce the pressure of the maintenance unit Exceptions to this are only adjustments and functions checks made by appropriately trained technicians 8 Work on the electrical equipment must be carried out only by electricians...

Page 5: ... tension 9 7 3 Opening the needle thread tension 9 7 4 Adjusting the thread regulator 10 7 5 Winding the bobbin thread 11 7 6 Replacing the shuttle bobbin 12 7 7 Adjusting the bobbin thread tension 13 7 8 Replacing the needle 14 8 Operating the 511 Controller 8 1 The control panel 15 8 1 1 The keys 15 8 2 User interface 17 8 2 1 Structure of menu 17 8 3 Alter numerical values parameter values sele...

Page 6: ...e programming mode on or off 30 8 6 3 2 Programming a sequence 33 8 6 4 Technician mode 34 8 7 Distributor PCB 78 8 8 Error messages 80 8 8 1 Error categories 80 8 8 2 Application messages 81 8 8 3 Machine faults DACIII 83 9 Sewing 87 10 Maintenance 10 1 Cleaning and checking 88 10 2 Oil lubrication 89 11 Standard Seam Patterns 90 12 Clamping Feet 97 ...

Page 7: ... No further devices are required 25 seam pattern sequence programs with up to 20 seam patterns per seam pattern sequence program can be created and saved The coordinates are entered with a precision of 0 1 mm If there is a rectangular contour of the fabric clamping feet the modification of bartacks is automatically checked in order to avoid a collision of needle and fabric clamping feet Counters a...

Page 8: ...et The material should not contain any hard objects If hard objects are present the machine must be operated with protective eye wear We currently do not provide such eye protection In general the seam is produced with sewing threads made of textile fibres cotton threads synthetic threads or core threads with the following dimensions Class 511 211 212 threads of the dimension 50 3 120 3 Class 511 ...

Page 9: ...ead wiper Equipped with a special sewing equipment for particularly thick fabrics Field of application General bartacking operations e g bartacking of loops pockets or fly pieces in jeans or working clothes With electro magnetic sewing foot lift 4 Additional Equipment The following optional equipment is available for the automatic bartacker 510 Order no Optional equipment Refer to Parts List Speci...

Page 10: ...05 mm MG53 40 148 4 Stand package China Table top size 600 x 1060 mm Stand height 1160 to 1305 mm 6 Technical Specifications Noise level Lc 78dB A Workplace related emission value according to DIN 45635 48 A 1 KL 2 Bartack length 15 mm Stitch bartack 28 Throw width 2 5 mm Speed 2700 min 1 Fabric G1 DIN 23328 two ply Sewing cycle 1 3 sec on and 1 0 sec off ...

Page 11: ... speed min 1 2700 Clamp stroke mm Delivery 13 maximum 17 Sewing field size mm Max in X direction 40 Max in Y direction 20 Number of standard bartacks 50 Number of storable modifiable bartacks 40 Number of seam pattern sequence programs 25 Number of seam patterns per seam pattern sequence program 20 Soft start connectable dis connectable Operating pressure bar 6 Air consumption NL 3 Sewing drive DC...

Page 12: ...t the needle thread only when the automatic bartacker is switched off Put thread reels on the thread reel holder and insert needle thread and bobbin thread through the unwinding arm The unwind holder must be perpendicular to the reel Thread the needle thread as shown on the following illustration 8 ...

Page 13: ...he next seam Shorter starter thread Turn knurled nut 1 in clockwise direction Longer starter thread Turn knurled nut 1 counter clockwise Main tension 2 The control unit is used to adjust the main tension 2 A maximum of five thread tension ranges can exist for one seam pattern Refer to the chapter on Controller Operations 7 3 Opening the needle thread tension Automatic The needle thread tension is ...

Page 14: ...d regulator At the properly adjusted setting the needle thread loop must be able to slide over the thickest section of the hook Loosen screw 1 Change the position of the thread regulator 3 Thread regulator to the left more thread Thread regulator to the right less thread Tighten screw 1 Settings note If the largest thread quantity is required the thread controller spring 2 must be pulled down by a...

Page 15: ...ops as soon as the bobbin is full Tear off thread at thread clamp 5 after winding up is finished Note If the thread is to be wound on without sewing the thread winding mode can be altered in sub menu Special functions If the thread winding mode is active the sewing motor can be started via pedal or push button independent of the sewing field drive unthread at the thread lever For adjustment see ch...

Page 16: ...losure 2 with the bobbin 6 Remove the empty bobbin from the upper part of the bobbin enclosure 2 Inserting a full bobbin Place full bobbin in the top of bobbin case 2 Thread bobbin thread through slot 5 below tension spring 7 in the drill hole 4 Pull out the tension spring from the bobbin enclosure 2 about 2 5 cm When the thread is being pulled out the bobbin must rotate in the direction shown by ...

Page 17: ...bobbin thread tension should be generated by tension spring 1 The top of bobbin case 3 should drop slowly due to its own weight when being held at the threaded in bobbin thread Setting the tension spring Take off top of bobbin case 3 with the bobbin Adjust tension spring 1 at the regulating screw 2 until the required tension value is reached Reinsert top of the bobbin case 1 13 2 1 3 ...

Page 18: ...d off Loosen screw 1 Push in the new needle until it reaches the limit stop in the hole for the needle bar 2 CAUTION The hollow groove 3 of the needle must point to the hook Tighten screw 1 CAUTION After the changeover to another needle size the distance between hook and needle has to be corrected see service instructions 14 2 1 1 3 2 ...

Page 19: ... keys Function key Function Cursor keys If no text field is activated Press the ï key to return from a sub menu to the parent menu If a text field is activated Change between the points this does not refer to the selection of seam patterns or sequences In the sewing mode during sequence operation Change to the next or to the preceding seam pattern 1 15 ...

Page 20: ...enu If a text field is activated An input will be aborted The preceding value is maintained In the technician and programming level The control changes over to the sewing mode In the sewing mode Lift clamping foot and stop sewing operation P key The control unit changes over from the sewing mode to the programming mode In this mode altered stitch patterns can be saved under a new program number S ...

Page 21: ...ESC Technician mode S key S key P key Sequence programming mode Call up the service mode Press the function key F and keep it pressed Turn on the main switch The control unit is initialized After a short while the window for entering the code number will appear Enter the code number code 1 refer to chapter 8 5 4 The display changes to the service menu 1 17 ...

Page 22: ...election of alternatives 8 3 1 Alter numerical values Select the desired line with the ñ and ò keys Press the OK key The chosen numerical value is marked by a blinking cursor Change between the points with the ï or ð keys Increase or reduce the value of the selected point by one with the ñ and ò keys Press the OK key The currently set value is applied or Press the ESC key The original value is mai...

Page 23: ...eam pattern number Press the OK key The currently set parameter is applied Or Press the ESC key The original parameter is maintained 8 3 3 Selection of alternatives Some menu items can be selected alternatively The current selection is marked with a checkmark ü If another alternative is selected the marking of the current choice is removed and the new menu item is marked Alternatively selectable i...

Page 24: ...reation of free seam contours is described in chapter 8 5 4 4 The sewing parameters length width and sewing speed can be altered in the sewing mode the laser marking lamps can be switched on and off The alterations are saved However after selection of another seam pattern the alterations will be lost 8 5 Power saving mode Power saving mode is activated after an adjustable interval 1 60 min by usin...

Page 25: ... The symbol of the selected parameter is displayed white on black Alter selected parameter as described in chapter 8 3 Menu option The symbol in the top left corner of the display describes the currently selected menu item Bartack pattern The symbol at the bottom left of the display shows the current bartack pattern Seam pattern This parameter is used to select the seam pattern to be sewn Selectio...

Page 26: ...ffset Select this sub menu to set the seam pattern length and width Display current length width Width Setting the seam pattern width Input 0 1 40 mm Length Setting the seam pattern length Input 0 1 20 mm X Offset Setting the seam pattern offset in the X direction Input 20 0 20 0 Y Offset Setting the seam pattern offset in the Y direction Input 10 0 10 0 When switching to this menu the clamping fo...

Page 27: ...s the OK key for 3 seconds until the displayed piece count is reset to 0 The daily piece count can be reset in this way However when the capacity status is displayed the value cannot be reset to 0 in this way or Capacity counter When selecting the line with the OK key the sub menu Counter of daily number of pieces Counter of capacity is opened Sub menu Special function and soft start status Thread...

Page 28: ...wing motor stops With push button optional Press button 2 The sewing motor starts Press button 1 The sewing motor stops Soft start The soft start can be switched on or off using this parameter Input ON OFF Sub menu laser marking light optional This menu item is only available when the laser light option in the Configuration menu is activated Laser light 1 3 Switching on off for the laser marking l...

Page 29: ...ns Display 0 65000 The bobbin thread counter counts backwards When the value 0 is reached and a sewing operation is started a message is shown Display 9999 0 Press the ESC key Back to the main menu If the daily piece counter is set the following display appears Displaying the daily piece in sewing mode Input Select using the OK key Displaying the counter of capacity in sewing mode Input Select usi...

Page 30: ...ayed white on black Alter the selected parameter as described in chapter 8 3 Number of seam pattern The number of the seam pattern to be created or altered is selected using this parameter When preparing a new program an asterisk is indicated before the number Input 51 90 Select the desired seam pattern program with the ñ and ò keys Press the OK key The program is activated Basic seam pattern Usin...

Page 31: ...ll additional standard seam patterns can be taken from the following table A maximum of five thread tension ranges can exist for one seam pattern At the programming level another tension value can be specified for each range The ranges are defined internally for the standard seam pattern They can be programmed as desired for the free seam contours The first tension range 1 is available for all typ...

Page 32: ...ack 35 44 1 Linear thread tension 2 Half circle thread tension 3 Zig zag thread tension 5 Seam end thread tension Imitated button hole tack 45 46 1 Seam end thread tension 2 Zig zag thread tension 5 Seam end thread tension Circular tack 47 48 1 Thread tension up down 2 Thread tension left diagonal 3 Thread tension right diagonal 5 Seam end thread tension Tri tack 49 50 1 Linear thread tension 2 Tr...

Page 33: ...rt can be switched on or off using this parameter Input ON OFF First clamp optional With this menu item you can set which part of the clamping foot left or right will be lowered first The menu item will only be displayed if the lower clamping foot separately option is activated in the Configuration menu Input left right Sub menu for laser marking light optional This menu item will only be displaye...

Page 34: ... in order to go to the sequence programming mode Start the editing by pressing the OK key Select any sequence by using the ñ key 1 25 Confirm the selection with the OK key The seam pattern sequence operation is switched on Press the ESC key or the ï key The main menu for the seam pattern sequence operation will be displayed The sequence number and sequence items in the main menu will be described ...

Page 35: ...played in order to go to the sequence programming mode Start the editing by pressing the OK key Select the sequence number 0 by using the ò key Confirm the selection with the OK key The seam pattern sequence operation is switched off Press the ESC key or the ï key The main menu for the seam pattern operation will be displayed 1 31 ...

Page 36: ...of the last seam pattern the control unit changes over to the first seam pattern within the sequence again The current seam pattern is marked by a bar below the number The shape of the selected seam pattern is indicated on the left half of the display Manual operations The control unit does not change between the seam patterns automatically Select the next seam pattern with the ï or ð keys The sha...

Page 37: ...mming mode Select desired menu item with the ñ and ò keys The menu line is displayed white on black Press the ESC or ï key Back to the main menu Sequence number seam pattern sequence operation Selection of the sequence to be created or to be altered When preparing a new program an asterisk is indicated before the number Input 0 25 Select the desired sequence number with the ñ and ò keys If the sea...

Page 38: ...nctions allow a quick verification of all hardware components Free contours With the automatic bartacker 510 up to nine freely defined seam contours can be created and sewn The coordinates are entered directly at the control panel Memory dongle With the help of the memory dongle data can be transferred from the machine to the dongle or vice versa Cycle time This indicates the cycle time of the sea...

Page 39: ...e code entry appears Enter code number 25483 Code 1 After entry of the correct code number the display changes over to the menu Technician mode Confirm with the OK key The following menu appears Select the desired sub menu with the ñ and ò keys Switch into the selected sub menu with the OK key 1 35 Machine User settings Service Free contours Memory dongle ...

Page 40: ...ub menu the driving speeds for the soft start slope can be set Equipment In this sub menu settings for the sewing equipment and optional units can be made Times In this sub menu different timing parameters can be set Machine cycles The total sewn cycles are displayed here 36 Parameter Soft start Equipment Times 262 S å ...

Page 41: ...put 0 thin fabrics 15 thicker fabrics Note The stop position is required for adjusting the corresponding material thickness Chapter 8 3 Changing the stop position of the Installation Instructions includes a more detailed description for positioning the sewing motor Loading position Selection of the material feeding position Input A Seam start point B Machine s neutral position Note The following a...

Page 42: ...e thread clamp Input 100 240 Opened thread clamp angle Setting the angle for opening the thread clamp Input Closed thread clamp 355 Opened thread tension angle Setting the angle for opening the thread tension in the last stitch Input 200 355 The thread tension is opened before the thread cut position is reached Thus only the mechanical pre tensioner is active during the cutting process All angles ...

Page 43: ... stitch Input 400 900 rpm Speed second stitch Input of the speed in the second stitch Input 400 2700 rpm Speed third stitch Input of the speed in the third stitch Input 400 2700 rpm Speed fourth stitch Input of the speed in the fourth stitch Input 400 2700 rpm Speed fifth stitch Input of the speed in the fifth stitch Input 400 2700 rpm 1 39 ...

Page 44: ... the clamp numbers 9 to 13 and 16 are selected only certain seam pattern numbers and sequence numbers are allowed If no clamping feet are specified free open dimensions can also be defined Clamping foot Selection of a specified clamping foot as equipment Input Alternative Open dimensions Selection of a clamping foot with free open sewing field dimensions Input Alternative Number Selection of a DA ...

Page 45: ...2 6 x 21 0 no Double D clamping foot longitudinal 13 12 9 x 11 2 34 8 x 12 2 no Double tri clamping foot lateral 14 16 0 x 2 6 17 0 x 3 6 yes Belt loop h 16 8 6 x 13 6 24 0 x 14 6 no Double D clamping foot lateral Length Input of a freely selectable sewing field Input only possible when free clamp dimension has been selected Otherwise the length width of the selected clamp is indicated and cannot ...

Page 46: ...mp is turned on the thread wiper will be deactivated Input ON OFF Separate lowering of the clamping foot Activating the operating of the optional separate clamping feet Input ON OFF Operating the separate lowering of the clamping foot NOTE The function is only available with seam pattern programs variants Sewing procedure with pedal Push the pedal to the front to level 1 clamp 1 will be lowered Mo...

Page 47: ...last will be lifted again Press key 1 and keep it pressed 1 5 sec clamp 1 and clamp 2 will be lifted Laser lights Activating the 3 optional laser lights Input ON OFF Assignment of the inputs This menu item gives an overall view of the assignment of the inputs with optional units Assignment of the outputs This menu item gives an overall view of the assignment of the outputs with optional units 43 1...

Page 48: ...ay between the switching off of the thread wiper magnet and the switching on of the clamping foot magnet This menu item will only be displayed if the option electric thread wiper is activated in the Configuration menu Input 0 255 ms Delay between clamping foot magnet on reference run t4 The delay between the switching on of the clamping foot magnet and the referencing of the step motors The menu i...

Page 49: ...is sub menu the language can be chosen German Selection of the German language for the technician level English Selection of the English language for the technician level Parameter Selection of the numbering of menu items for the technician level see chapter 13 Select the desired line with the ñ and ò keys Confirm by pressing the OK key The menu item in the technician level is then displayed in th...

Page 50: ...wing operation Sewing operation continued after interruption In the push button mode QUICK START the keys have the following functions Key 1 Lifting and lowering of the clamping foot Interruption of the sewing operation Sewing operations stopped after interruption Key 2 Sewing start If clamping foot is not already lowered it will be lowered Interruption of the sewing operation Sewing operation con...

Page 51: ...seam pattern can be selected in a sequence However when starting the sewing process lowering of the clamping foot an error message will appear The sewing process cannot be started The last seam pattern selected in the seam pattern operation cannot be locked Lock all All seam patterns with the restrictions specified above will be locked The status of the displayed seam pattern number switches to OF...

Page 52: ...ocked 2 Seam pattern sequence operations The sequence currently selected in the sewing mode cannot be locked In the sewing mode locked sequences cannot be chosen from the selection list Locked sequences are marked with Lock all All sewing sequences with the restrictions specified above will be locked The status of the displayed sewing sequence number switches to OFF Unlock all All sewing sequences...

Page 53: ...ne see chapter 8 2 1 Multitest In the Multitest menu all hardware components can be checked 180 disc This menu item offers a function to correctly adjust the reference position of the sewing motor 180 disc refer to the Service Instructions Events In case of trouble this menu item can contain important indication about the source of the trouble 1 49 Multitest 180 disc Events Init ...

Page 54: ... menu Multitest Selection of the Multitest sub menu Select the desired test function with the ñ and ò keys The selected test function is indicated white on black Choose the selected test function using the OK key 50 Output test PWM output tst Input test Auto input tst Motor test Step motor tst RAM test EEPROM test ...

Page 55: ... elements Output element Function Y1 Thread clamp thread wiper option Y2 Magnetic valve for the pneumatic sewing foot lift Y4 Thread tension Y13 Thread trimmer magnet Y18 Separated clamping foot 1 if the option is activated Y19 Separated clamping foot 2 if the option is activated Y21 Laser marking light 1 if the option is activated Y22 Laser marking light 2 if the option is activated Y23 Laser mar...

Page 56: ...t solenoid will be displayed If the machine is equipped with a monitoring switch for the clamping foot the Output PWM 1 will have the value or according to the switching status of the output element Press the function key ESC in order to leave the testing function Caution Risk of Injury Do not reach into the running machine during the functional test of the output elements Output element Function ...

Page 57: ...ent with the ñ and ò keys The switching status of the input element is indicated Press the function key ESC in order to leave the test function The Multitest menu is displayed Input element Function S 1 Hand switch 1 if the option is activated S2 Hand switch 2 if the option is activated S14 Pedal A S15 Pedal B S16 Pedal C S17 Pedal D Ref N Referencing switch for the sewing motor Ref X X reference ...

Page 58: ...k of Injury Do not reach into the working area of the machine when starting and ending the input tests Start testing function by pressing the OK key Press desired input element The switch status and the number of the actuated input element are displayed Press the function key ESC in order to leave the testing function The Multitest menu is displayed The current configuration of the inputs is indic...

Page 59: ... the OK key Start motor with the ñ key Adjust the speed with the ñ and ò keys The speed is displayed Press the function key ESC The test is finished and the motor stops The sewing motor control makes a reference run and the clamping foot is lifted The menu Multitest appears on the display 1 55 Motor test ...

Page 60: ...indicated to the left of the arrow The status of the reference switch changes in the vicinity of the reference position Check longitudinal motion of the step motor Y axis Adjust the speed with the ñ and ò keys The number of steps made is indicated above the arrow The status of the reference switch changes in the vicinity of the reference position Press the function key ESC The test is finished The...

Page 61: ...lay shows the testing result Display Explanation SRAM OK Static Random Access Memory works perfectly SRAM ERROR Error in the static memory NV RAM OK Program data memory is okay NV RAM ERROR Error in the program data memory Press the function key ESC The test is finished The menu Multitest appears on the display 1 57 RAM test SRAM NVSRAM Ö Ö ...

Page 62: ... the following test results ROM size machine class software version software date check sum and status Note The details will vary depending on the software version Press the function key ESC The testing is finished The menu Multitest appears on the display 58 EEPROM test ROM size 628k Class 511 Version A01 Date 01 07 08 Check sum 0x1234 Ok ...

Page 63: ...ssing the ò key Most recent events example In this menu item the events that occurred most recently are indicated Z milliseconds after the machine has been switched on S machine piece counter E Event Error number Exit the menu item by pressing the ESC key Continued display by pressing the ò key Event memory Latest events Event memory E4304 3 x E8254 1 x Latest events 1 E4304 Z 1154889 S 263 1 E430...

Page 64: ...hook thread counter data options and the availability of a monitoring switch for clamping foot Free seam contours Using this menu item all free seam contours can be reset deleted Note The reset may cause seam pattern programs and sequences to be deleted The numbers of subsequent programs and sequences may also be altered Machine complete Using this menu item all permanent data can be reset After r...

Page 65: ...eam pattern number the sub menu Alter seam contour appears Select the desired function with the ñ and ò keys Choose the selected function with the OK key Note The number of the seam contour is assigned automatically Number of available stitches The number of the stitches still available is displayed max 5000 Number of available seam patterns The number of the seam patterns still available is displ...

Page 66: ...hat the machine neutral point is as close to the middle of the contour as possible Sketch the maximum sewing field size on the millimetre scaled graph paper X max 40 mm Y max 20 mm Draw the coordinate system in the centre of the sewing field Draw in seam contour Determine the X and Y coordinates for every desired stitch Enter X and Y coordinates in the control unit refer to next page 62 ...

Page 67: ...item Y1 The values for Y1 X2 Y2 X3 and Y3 can be altered similarly as described for the value X1 After confirming the input for Y3 with the OK key use the ò key to select the menu item Add stitch After selection of this line with the OK key the next coordinates Xn 1 and Yn 1 here X4 and Y4 are given in the two upper menu lines The selection bar changes to the line Xn 1 here X4 automatically The va...

Page 68: ...eference point for the change of the seam pattern size is individually and internally defined for every seam pattern Normally it is the machine zero point The following illustration shows the principle of size change in relation to the reference point Example seam pattern 1 Example seam pattern 2 Frame of clamping foot Seam pattern after change of size Reference point for change of size Seam patte...

Page 69: ...Delete stitch Input Number of stitch to be deleted Add stitch Add stitch Input Number of the stitch in front of which a new stitch is to be added The sub menu for altering the stitch coordinate appears Add stitch at the end The sub menu for altering the stitch coordinate appears Parameter Selection of the sub menu for altering the seam pattern parameters 1 65 Stitch coordin Del St 0 Ins St 0 Appen...

Page 70: ...nu appears first Select the desired range of stitches with the ñ or ò keys Select the range of stitches with the OK key The sub menu Stitch coordinates appears Select the desired stitch with the ñ or ò keys Select stitch with the OK key The sub menu for altering a stitch coordinate appears If a stitch has a stitch operation attributed to it it will be marked with an asterisk instead of a slash 66 ...

Page 71: ...altering a stitch example Op1 Altering the movement operation for stitch 10 Input refer to the table below Op2 Altering the thread tension operation for stitch 10 Input refer to the table below Op3 Altering the speed operation for stitch 10 Input refer to the table below Note The stitch operation entered will be executed after the stitch 1 67 ...

Page 72: ...Speed operation Op3 Speed 200 Speed 400 Speed 600 Speed 800 Speed 1000 Speed 1200 Speed 1400 Speed 1600 Speed 1800 Speed 2000 Speed 2200 Speed 2400 Speed 2600 Standard speed Speed reduction to 200 1 min Speed reduction to 400 1 min Speed reduction to 600 1 min Speed reduction to 800 1 min Speed reduction to 1000 1 min Speed reduction to 1200 1 min Speed reduction to 1400 1 min Speed reduction to 1...

Page 73: ... seam pattern number with the ñ and ò keys Confirm by pressing the OK key The seam pattern will be deleted CAUTION If you delete a free seam contour the numbering of the seam pattern programs or sequences can also be deleted and thus changed 1 69 Design Edit 0 Delete 0 Copy No pat av 8 0 No st av 4900 ...

Page 74: ...sing the OK key The seam pattern will be copied and the Change seam pattern menu will be displayed The procedure for changing the seam pattern should be carried out according to the instructions in the Changing the seam pattern section 70 Stitch coordin Del St 0 Ins St 0 Append stitch 4858 Parameter No stich 42 No st av Design Edit 0 Delete 0 Copy No pat av 8 0 No st av 4900 ...

Page 75: ...pattern programs and sequences machine parameters and free seam contours can be uploaded from the dongle to the machine Save With this menu item program data seam pattern programs and sequences machine parameters and free seam contours can be saved to a data dongle Format Before saving data to a dongle it must be formatted as a data dongle The dongle should be inserted into the port on the control...

Page 76: ...hine class can be inserted Data dongle If a data dongle formatted for the machine class 510 is inserted then the saved seam pattern programs or free seam contours are displayed Output of saved seam pattern programs example Use the ð key to switch between the display for the saved seam pattern programs and the display for the free seam contours 72 Class 511 Subclass 000 Version A01 Date 010708 P01 ...

Page 77: ...ine class is inserted example Upload data from the dongle to the machine Here program data seam pattern programs and sequences machine parameters or all free seam contours can be uploaded from the dongle to the machine example 1 73 F01 Data1 F02 Kontur02 F03 Kontur03 F04 cont 94 Dongle index Progr Sequ Machine param Machine cpl Free contours ...

Page 78: ...th this menu item All seam pattern programs and sequences on the machine are overwritten when loading from the memory dongle If seam pattern programs or sequences refer to unavailable free seam contours then they are deleted after they are loaded In such a case the free seam contour should be loaded first or use the Machine complete menu item Machine parameters The loading of the machine parameter...

Page 79: ...ss Press the ð key yes in order to continue with the process The time needed for saving depends on the number of seam pattern programs and free seam patterns Free seam contours The save process for all free seam contours can be started with this menu item All free seam contours on the dongle will be deleted when saving Seam pattern programs and sequences The save process for all seam pattern progr...

Page 80: ...the number of seam pattern programs on the machine Format a dongle Before a dongle can be used to save data it must be formatted as a data dongle Data dongle This menu item is used to start the dongle format Press the P key to start the process A confirmation window will be shown for confirming your selection Press the ï key no in order to abort the process Press the ð key yes in order to continue...

Page 81: ...he dongle is incorrectly formatted for the desired function Use another dongle Format dongle Wrong machine class Data dongle is not formatted for Class 511 Use another dongle Format dongle Format ID error Dongle has been incorrectly formatted Dongle defective Reformat dongle Use a different dongle Unknown dongle type Dongle has been incorrectly formatted Dongle defective Reformat dongle Use a diff...

Page 82: ...l Thread wiper magnet Y2 24V 0 5 A Y3 24V 3 A Y4 FS 24V 4 A Thread tension magnet Y5 24V 0 5 A Optional Magnetic valve for the separated clamping foot 1 Y6 24V 0 5 A Optional Magnetic valve for the separated clamping foot 2 Y7 Y12 24V 0 5 A Y13 FA 24V 3 A Thread trimmer magnet Y14 Y17 24V 0 5 A Y18 Y19 24V 6 5 A Y21 Y23 24V 0 2A Optional Laser marking light 1 3 Y24 Y28 24V 0 2A Y31 X11 X12 FL 60V ...

Page 83: ...h for the sewing motor S14 24V Pedal A S15 24V Pedal B S16 24V Pedal C S17 24V Pedal D S21 S24 24V S25 X Ref TTL Reference switch for the step motor X axis S26 Y Ref TTL Reference switch for the step motor Y axis S27 S28 TTL S1 S17 The lower switching threshold is 7 2V The upper switching threshold is 16 8V S21 S24 The switching threshold is 1 5V 79 1 ...

Page 84: ...ing table can help in troubleshooting these errors 8 8 1 Error categories No Icon Name Description 1 Critical error An emergency shut off will be carried out The automatic bartacker must be turned off and then back on 2 Error The user must confirm the error before continuing work 3 Caution The user must confirm the error before continuing work 80 ...

Page 85: ... the appropriate direction Decrease the seam pattern in the Y direction The contour overlaps the clamping foot inner frame in the X or X and Y direction Caution No sewing start is possible Select another clamping foot Select another seam pattern Decrease the X offset Decrease the Y offset in the appropriate direction The contour overlaps the clamping foot inner frame in the X and Y or Y direction ...

Page 86: ...t is possible Select another clamping foot Select another seam pattern Decrease the seam pattern in the Y direction The contour overlaps the clamping foot inner frame in the X and Y direction Caution No sewing start is possible Select another clamping foot Select another seam pattern Decrease the seam pattern in the X and Y direction Seam pattern is locked Note No sewing start is possible Select a...

Page 87: ...g Reduce the speed Reduce the scale of the contour in the X direction Reduce the stitch length within the contour in the X direction 2165 2167 Step motor data X axis Internal error Switch the sewing machine off and on again Software update Inform DA Service 2201 Step motor Y axis Timeout Referencing Cable to reference switch is defective Reference switch is defective Step motor is defective Mechan...

Page 88: ... pedal backwards 3500 3506 3520 3530 3540 3721 3722 Error Command Interpreter Motor synchronization Internal error Switch machine off and on again Software update Inform DA Service 3830 Program Additional Board Update error Interference Additional Board faulty Switch machine off and on again Replace the control unit 3840 No response from the additional board after the update attempt Interference A...

Page 89: ...d on again Software update Inform DA Service 5809 Free contours Max number of partial contours Max number of partial contours intermediate cuttings exceeded Delete the intermediate cutting operations in the free contours 5810 Free contours Min number of stitches per partial contour Min number of stitches per partial contour not present Change the intermediate cutting operations in the free contour...

Page 90: ...error Key simulation Signal Event processing Memory wrapper List functions Internal error Switch machine off and on again Software update Inform DA Service 9100 9105 9200 9201 9900 9902 9903 9905 Seam pattern admin error Seam pattern program Seam pattern authorization Equipment Key processing Memory event version Internal error Switch machine off and on again Software update Inform DA Service If e...

Page 91: ...Load the workpiece Sewing Push the pedal to the front to level 1 The clamps are lowered Let up on pedal The clamps raise up again The workpiece can be re positioned Step forward on the pedal fully The automatic bartacker sews with the specified speed In the sewing cycle Abort sewing process Step the pedal backwards The automatic bartacker halts The clamps stay down Continue with the sewing process...

Page 92: ...hours column When working with materials that are thick and fibrous shorter maintenance intervals may be required A clean automatic bartacker helps to prevent malfunctions Maintenance required Explanation Operational interval Maintenance work Machine head Remove sewing dust and residual thread you can use compressed air Important points to be cleaned The area under the throat plate The area around...

Page 93: ...the following specification Viscosity at 40 C 10 mm s Flash point 150 C DA 10 can be purchased at sales branches of DÜRKOPP ADLER AG under the following part numbers 250 ml container 9047 000011 1 litre container 9047 000012 2 litre container 9047 000013 5 litre container 9047 000014 Maintenance required Explanation Operational interval hours Lubricating the automatic bartacker The automatic barta...

Page 94: ...s Tack No Stitch diagram Number Seam size mm Clamping type of stitches foot no X Y 1 42 16 2 0 1 2 2 42 10 2 0 1 2 3 42 16 2 5 1 2 larger Cross 4 42 24 2 5 3 tack 5 28 10 2 1 2 6 28 16 2 5 1 2 7 36 10 2 1 2 8 36 16 2 5 1 2 90 ...

Page 95: ...diagram Number Seam size mm Clamping type of stitches foot no X Y 9 56 24 3 3 larger cross tack 10 64 24 3 3 11 21 6 2 5 4 8 12 28 6 2 5 4 8 13 36 6 2 5 4 8 smaller cross tack 14 15 8 3 4 15 21 8 2 4 16 28 8 2 4 1 91 ...

Page 96: ...iagram Number Seam size mm Clamping type of stitches foot no X Y 17 21 10 0 1 2 18 25 10 0 1 2 19 27 25 0 3 Straight line cross tack 20 36 25 0 3 21 41 25 0 3 22 43 35 0 7 23 29 4 20 5 Longitudinal tack 24 41 4 20 5 92 ...

Page 97: ... Number Seam size mm Clamping type of stitches foot no X Y 25 48 4 20 5 Longitudinal tack 26 56 4 20 5 27 18 0 20 5 28 21 0 10 5 Straight line longitudinal tack 29 21 0 20 5 30 27 0 10 5 31 29 12 12 9 Circular tack 32 52 12 12 9 ...

Page 98: ...Number Seam size mm Clamping type of stitches foot no X Y Circular tack 33 76 12 12 9 Stitched eyelet 34 101 Outer Ø 9 9 Inner Ø 3 35 42 10 7 10 36 57 10 7 10 37 42 10 7 12 D tack 38 57 10 7 12 39 42 10 7 12 40 57 10 7 12 94 ...

Page 99: ...ber Seam size mm Clamping type of stitches foot no X Y 41 42 7 10 11 42 57 7 10 11 D tack 43 42 7 10 11 44 57 7 10 11 Imitated 45 102 19 2 6 3 Button eyelet tack 46 120 20 3 8 3 47 47 17 10 6 Cross over tack 48 103 40 20 7 95 1 ...

Page 100: ...Tack No Stitch diagram Number Seam size mm Clamping type of stitches foot no X Y 49 44 12 10 13 Tri tack 50 44 12 10 13 96 ...

Page 101: ...9 14 0 x 14 0 no 31 31 32 33 34 Circle Optional 10 11 0 x 8 0 no 35 35 36 D clamping foot simple Optional 11 8 6 x 11 6 no 41 41 42 43 44 Double D clamping foot Optional sideways 12 11 6 x 7 5 no 37 37 38 39 40 Double D clamping foot Optional Longitudinal 13 12 9 x 11 2 no 49 49 50 Double tri clamping foot Optional sideways 14 16 0 x 2 6 yes 1 all Cross tack Optional 15 yes Clamping blank Optional...

Page 102: ...Notes 98 ...