Dumor Aerocard-Strike, User Manual

Page 1: ...Geelseweg 80 2250 Olen BELGIUM Tel 32 0 14 25 92 83 henry dumor hotmail com www dumor be Value Quality Innovation AEROCARD STRIKE USER MANUAL ...

Page 2: ...able the interlocks The machine uses a low speed suction infeed belt do not let loose clothing or hair get near the belt The machine uses several outfeed cutting tools on a rotating shaft these are guarded do not disable the guard The electrical cabinet of the machine is covered do not uncover the cabinet Do not use the machine is direct sunlight as this may affect the sensors Do not use the machi...

Page 3: ...MM Bleed slit 0 or 3 2 38MM Gutter Slit 0 2 pcs Head 1 Head 2 Head 3 Head 4 Head 5 Head 6 Card Length 48mm to Full Sheet Cross Perf 12 24 52 tpi Full or stepped 1 32 lines 1mm 1 to 32 lines Cross cut 0 32pcs Min 0 or 3 15mm Min 50mm Max Full Sheet Front trim 0 or 3 2 15mm 8 12 24 48 tpi Strike Perf 1 4 Heads Min Spacing 45mm Min 5mm Max Full Sheet ON OFF to 12 times CARD WIDTH INFEED DIRECTION TEM...

Page 4: ...Geelseweg 80 2250 Olen BELGIUM Tel 32 0 14 25 92 83 henry dumor hotmail com www dumor be 4 33 1A 4pcs 5 26 25 23 24 20 12 19 21 22 20A 12A 21A 7 7 16 6 2 1 15 7 9 27 28 31 Packing Bracket X2 ...

Page 5: ...lay requires fitment by technical service do not damage it on installation 12 Power cord with earth line Small tool kit Note that the machine is heavy and 4 strong persons will be needed to unload it from the skid The unit is on casters with levelling feet Preparation of the machine before use 1 Check the voltage and frequency matches your power source before plugging in The power source needs to ...

Page 6: ...tment knob on front cover with 5 steps 25 Pressure adjustment compensation knob on the paper rollers 2 pcs 26 Slide in tool access hatch with interlock switch 27 End cover with interlock switch 28 Outfeed rubber traction rollers and or linear tools 29 Socket for strike perf tool option x 4 30 Mounting bar for linear tools with mm scale 31 Bayonet fitting lower shaft with small locking clips and sl...

Page 7: ...you program in the strike perfs to be made within the template spec THEN 6 As needed you position any further linear tools required on the outfeed tool carrier bar as per the template spec 7 You set the air blast according to paper weight light paper almost closed heavier paper open up the vents gradually so the top sheet floats 8 You set the separator fingers according to the paper thickness thin...

Page 8: ...will need to be re set The sheet will advance forwards into the slitters and be slit into several strips The strips will advance forwards into the cross cutter and be cut into several cards The cards will advance into the cross creasing or perfing tool and be creased or perfed accordingly The cards will advance into the strike perf heads and will be intermittently perfed accordingly If other linea...

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Page 10: ...ct Laying out the cuts If you want to layout a sheet and then cut it accurately you need to know certain reference points as compared to the origin see the template In the X direction from left to right in order The total sheet length The lead edge first cut The card length The gutter cut length between cards if required The nr of repeat card cuts that need to be made The remaining trailing edge t...

Page 11: ...Geelseweg 80 2250 Olen BELGIUM Tel 32 0 14 25 92 83 henry dumor hotmail com www dumor be 11 Error 1 CARD MOVING DOWN 320mm 450mm ...

Page 12: ...Geelseweg 80 2250 Olen BELGIUM Tel 32 0 14 25 92 83 henry dumor hotmail com www dumor be 12 Error 2 CARD MOVING UP 320mm 450mm ...

Page 13: ...Geelseweg 80 2250 Olen BELGIUM Tel 32 0 14 25 92 83 henry dumor hotmail com www dumor be 13 Error 3 CARD NOT CENTERED LEFT OR RIGHT ...

Page 14: ...Geelseweg 80 2250 Olen BELGIUM Tel 32 0 14 25 92 83 henry dumor hotmail com www dumor be 14 Error 4 CARD SKEWED LEFT OR RIGHT ...

Page 15: ...e image progressively climbs down the card The sheet is skewed and the cards move to the left or right in sequence of cut These are layout and printer errors and not machine cutting errors The problem needs to be addressed at source eg the layout and or the printer XY MARK optional 100 117mm 3 15mm USE OF THE MARK The position of the mark is indicated in the attached diagram Note the mark has to b...

Page 16: ...here is a source a typical conversion program is on http www barcodetrader com bct_scan_barcode asp Use the font called code39 ttf there are many other codes but they are not supported You download the Font from the site and save it Structure of the raw readable data Star then 5 integers then star eg 12345 The first 3 digits are the job nr as per the machines loaded memory Jobs 1 64 are factory in...

Page 17: ...eet is read etc Speed setting button There are 4 feed speed settings on the screen Scroll to select For the most accurate cutting use the lowest speed setting Using the touch screen Do not press too hard on the screen or you will kill the pixels Warranty invalidated Calibration of the screen Only to be used if the buttons on the screen are out of position To open the function Press the OK button 5...

Page 18: ...actory template 5 Communicating with PC Reserved function 6 Settings Enter into system settings of machine 7 Tray Down Let loading tray down to home position 8 Back Home Position Let all slitters back to home position 9 Start Enter the run screen according the last available job data Top row icons from left to right Red calculator button input data manually Green calculator button fit to page prog...

Page 19: ...et count preset 5 Batch count preset In the middle pictorial view of the current job selected Icons Right column Press icon to call up 6 Feed continuously 7 Test feed 1 sheet only 8 Reset Slitter Heads to travel position 9 Make the tray descend 10 Register make ON OFF 11 Barcode reader ON OFF SCREEN 4 ____________________________________________________________________________________________ Fact...

Page 20: ...r 5 Crease Data Set the data of Creaser 6 Image Compensation For dealing with the images shift or shrink stretch caused by printing 7 Start Enter running screen 8 Next Page Go to the next page 9 Save as Save the temper template with a new name 10 Home Back to Main Screen Screen information Custom manual program entry page 1 In the header the current job file name Icons across the Top To home Acces...

Page 21: ...nt Screen for input of strike perf lines Each head has a icon nrs 1 4 Entry 1 is for the start of the line entry 2 is for the end of the line and so on The other icons are the same as the previous screen Clearing old data Press the paper size icon A pop up will appear asking Do you want to clear all values Select what you want to do Screen for manual data entry First Use the long metal ruler to me...

Page 22: ...ess 4 Unit Data unit mm or inch 5 Keyboard Set all data according local request 6 Standard Paper Size Set standard paper length and width 7 Register Mark Setting Set position data register mark 8 Crease Depth Setting Crease depth 8 levels to select 9 Paper Spec Set paper length width and thickness Enter the sheet size and card caliper in gsm using the keyboard or selecting a standard paper size as...

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Page 24: ...t page 3 Unit Data unit mm or inch 4 Keyboard Input all data according local request 5 Slitter 1 Data Set slitter 1 data 6 Slitter 2 Data Set slitter 2 data 7 Slitter 3 Data Set slitter 3 data 8 Slitter 4 Data Set slitter 4 data 9 Slitter 5 Data Set slitter 5 data 10 Slitter 6 Data Set slitter 6 data Enter the slit positions keeping in mind the Max and Min permitted settings and that it all adds u...

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Page 26: ...e icon entering cut data setting screen No Description Remark 1 Home Back to main screen 2 Return Return to the last page 3 Keyboard Input all data according local request 4 Next Turn to Next Page 17 32 cut position data 5 Cut Data Set 1 16 cut position data according local request Enter the cross cut positions keeping in mind the Max and Min permitted settings and that is all adds up Go to the ne...

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Page 28: ...rease data setting screen No Description Remark 1 Home Back to main screen 2 Return Return to the last page 3 Keyboard Input all data according local request 4 Next Turn to Next Page 17 32 crease position data 5 Crease Data Set 1 16 cut position data according local request Enter the crease line settings from the front edge of the sheet Keeping in mind the Max and Min permitted settings Go to the ...

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Page 32: ...ions on heads 1 4 Keeping in mind the max and min permitted settings Press the diskette icon to save the job in the user memory by entering a heading using the keyboard and then confirming Fit to page programming Remember all the values have to add up the cut and slits have to be within the allowed values or the entry will be rejected SCREEN 11______________________________________________________...

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Page 34: ...2 ___________________________________________________________________________________________ Set the card size as per the diagram Go to the next screen SCREEN 13 ___________________________________________________________________________________________ Set the cross cuts and slits Go to next screen ...

Page 35: ...can also use the standard fold templates to make it quicker to load Go to next screen SCREEN 15 ___________________________________________________________________________________________ Check that the diagram suits your wishes If so run a test sheet Then save the program as needed by pressing the diskette icon and saving under a name Recalling a program There are 2 files User file The programs a...

Page 36: ...ation by Y direction print shift backwards by Right column X direction print shrinkage compensation by X direction left print shift compensation by Y direction print shrinkage compensation by Y direction print shift forwards by Press button sequentially to increase decrease the correction value or continuously to access the keyboard You need to measure the discrepancy and then divide it by the len...

Page 37: ...Geelseweg 80 2250 Olen BELGIUM Tel 32 0 14 25 92 83 henry dumor hotmail com www dumor be 37 CARD TOO WIDE Y EXPAND CARD TOO NARROW Y SHRINK ...

Page 38: ...Geelseweg 80 2250 Olen BELGIUM Tel 32 0 14 25 92 83 henry dumor hotmail com www dumor be 38 CARD TOO FAR ON RIGHT Y SHIFT RIGHT CARD TOO FAR ON LEFT Y SHIFT LEFT ...

Page 39: ...Geelseweg 80 2250 Olen BELGIUM Tel 32 0 14 25 92 83 henry dumor hotmail com www dumor be 39 CARD TOO SHORT CUT EXPAND X CARD TOO LONG CUT SHRINK X ...

Page 40: ...Geelseweg 80 2250 Olen BELGIUM Tel 32 0 14 25 92 83 henry dumor hotmail com www dumor be 40 CUT SHIFT X UP CUT SHIFT X DOWN ...

Page 41: ...een brightness or SCREEN 17 ___________________________________________________________________________________________ Technical menu access The alphanumeric keyboard to enter the password for access to the technical menu Note the same keyboard layout is used for giving a custom program its name SCREEN 18 ___________________________________________________________________________________________ ...

Page 42: ...e 14 Setting the skew knob See diagram D The knob is set straight at the factory and should not need to be re set unless the paper is cut skewed Basically if the paper is fed skewed to the right move the wheel so that the register plate orients to the left and vice versa There is a window with a marker indicating the central position ans skew amount The adjustments are minute 14 17 Setting the air...

Page 43: ...thickness Paper surface treatment un calendered or calendered Printed surface on the sheet some printers use wax based toner that is more slippery Cross cutting accuracy result Basically if the cross cutting is accurate then do nothing If the accuracy is not so good then you can try a harder setting to see if the grip improves Note that the pressure adjustment will not compensate for dirty rollers...

Page 44: ...by the screen There are also 3 pressure screws to balance the line depth across the sheet These control the height and pressure of the tools on the paper These screws are factory set and usually require no adjustment If they need to be altered the increment is 1 10 of a turn on all screws equally and re test on a new sheet Important If the depth is set too tight the gap will be too small and the p...

Page 45: ...he linear tool to ensure grip and straight feed ing Note that the outfeed rollers need to have sufficient grip to ensure the sheet is pulled from the crease tool and particularly the perfing comb or a infeed jam will occur LOWER ROLLERS Re tooling the lower rollers The output shaft can be withdrawn from the machine by Removing the small spring clip 31 Sliding the shaft to the right by 2 cm and exp...

Page 46: ...ssure as this will cause paper jams Also the platen will swell with injected paper scrap if the pressure is too high and block the paper path causing a jam The perf comb see picture Is held in place with several small screws Remove the screws pressure plate and comb Reassemble with a new comb and make sure the comb is fully home PERF BAR PARTS The ejector pad Peels off be sure to scrape away any o...

Page 47: ...IT PERF TOOL 24tpi SCORING 12tpi 24tpi 48tpi KISSCUT FULL SLIT PERF TOOL 24tpi SCORING 12tpi 24tpi 48tpi KISSCUT FULL SLIT PERF TOOL 24tpi SCORING KISSCUT FULL SLIT PERF TOOL 24tpi SCORING LINEAR TOOLS Diagram 13 18 16 3 3 3 4 4 4 INFEED TRAY DETAIL INSTALLATION OF STRIKE PERF TOOLS OUTFEED TRAY BUSINESS CARD TRAY 30 29 28 31 ...

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