Dunlop DTSL3 MK2, Instruction Manual

Page 1: ... 828 540 The specifications stated in this manual are not binding due to the process of continuous improvement and development we reserve the right to change any specification without prior notification Model No DTSL3 MKII Scissor Lift Low Rise Instruction Manual Maintenance Manual Spare Parts Rev 04 10 03 2015 ...

Page 2: ...ss Address Address 153 165Bridge Street Northampton NN11QG UK Tel Tel Tel Tel 44 44 44 44 0 1604 0 1604 0 1604 0 1604 828 828 828 828 557 557 557 557 F F F Fax ax ax ax 44 44 44 44 0 1604 0 1604 0 1604 0 1604 609667 609667 609667 609667 Http www dunlopge co uk Http www dunlopge co uk Http www dunlopge co uk Http www dunlopge co uk AUTHORI AUTHORI AUTHORI AUTHORIS S S SED ED ED ED SERVICE SERVICE S...

Page 3: ...tents Contents Contents Contents Manufacturer and service Packing transport and storage Introduction Description of the machine Technical specifications Safety Installation Adjustment Operation Maintenance and care Troubleshooting Accessory ...

Page 4: ...llations oscillations oscillations During loading and unloading operation goods must be handled by vehicles or ships At the arrival of the goods verify that all items specified in the delivery notes are included If finding missing parts possible defects or damage due to transport one should examine damaged cartons according to Packing List to verify the condition of damaged goods and missing parts...

Page 5: ...ing transport unpacking assembly installation starting up initial adjustment and testing extraordinary maintenance repair overhauls transport and dismantling of the lift must be performed by specialized personnel from the licensed dealer authorised by the manufacturer The manufacturer declines all responsibility for injury to persons or damage to vehicles or objects when any of the above mentioned...

Page 6: ...on of safety valve and burst proof equipment for hydraulic failure and over loading So when the oil pipe bursts the machine will not fall quickly Own manual lowering operation when the power is cut and the manual pump is prepared by the user Equipment Equipment Equipment Equipment Machine basement The position and space of equipment installation Machine frame The main structure of lift and insuran...

Page 7: ...960mm Platform initial height 105mm Platform length 1450mm Platform width 530mm Lifting time 50s Descent time 60s Whole machine length 2010mm Whole machine width 1860 mm Weight 600kg Voltage AC 400V or 230V 5 50Hzor 60HZ special ordered Please check the nameplate on control box for detail Motor power 2 2kw Hydraulic oil 12L corresponds to wearable hydraulic oil prepared by user Working temperature...

Page 8: ...ture Picture Picture Picture Picture 3 3 3 3 Motor Motor Motor Motor Pump Pump Pump Pump Type Y90L Power 2 2kw Voltage AC 400 or 230V 5 Current 400V 8A 230V 15A Frequency 50Hz or 60 HZ special ordered Poles 4 Speed 1450 rpm min Building shape B14 Insulation class F Type gear pump Model P4 3 Flux 4 3cc r Joint type direct joint Overfull valve Setting pressure 220 bar Adjustable working pressure 150...

Page 9: ...EHICLES SUITABLE FOR THE LOWER PARTS OF THE VEHICLES UNDERBODY COULD INTERFERE WITH STRUCTURAL PARTS OF THE LIFT TAKE PARTICULAR PARTS OF THE SPORTS CAR The lift will also handle customized or non standard vehicles provided they are within the maximum specified carrying capacity Also the personnel safety zone must be defined in relation to vehicle with unusual dimensions Supply Supply Supply Suppl...

Page 10: ...rk Creating raised platforms for personnel or lifting personnel Use as a press for crushing purposes Use as elevator Use as a lift jack for lifting vehicle bodies or changing wheels The manufacturer is not liable for any injury to persons or damage to vehicles and other property caused by the incorrect and unauthorised use of the lifts During lifting and descent the operator must remain in the con...

Page 11: ... shall now examine the risks that operators or maintenance fitters may be exposed to when the vehicle is standing on the platforms in the raised position together with the various safety and protection devices adopted by the manufacturer to reduce all such hazards to the minimum For optimal personal safety and safety of vehicles observe the following regulations Do not enter the danger areas when ...

Page 12: ...ot compatible with the capacity of the lift When the platform is being tested the vehicle engine can not be turned on There is nothing should be placed on the lift lowering area and the movable parts of the lift RISK OF SLIPPING Picture 12 The floor caused by lubricant contamination of around the lift The area beneath and immediately surrounding the lift and also the platforms must be kept clean R...

Page 13: ...sufficiently resistant 250 kg cm the thickness of concrete 150 mm All parts of the machine must be uniformly lit with sufficient light to make sure that the adjustment and maintenance operations can be performed safely and without reflected light glare that could give rise to eye fatigue The integrality of arrived goods should be checked before the lift is installed Moving and installing lift shou...

Page 14: ...tion of of of of up up up up limit limit limit limit switch switch switch switch up limit switch is labeled 102 and 100 to connect them to the same no in the control box C C C Connection onnection onnection onnection of of of of lower lower lower lower limit limit limit limit switch switch switch switch lower limit switch is labeled 105 107 and 109 to connect them to the same no inside the control...

Page 15: ...uthori authoris s s sed ed ed ed person person person person can can can can operate operate operate operate it it it it Oil Oil Oil Oil make up make up make up make up adjustment adjustment adjustment adjustment 1 Press UP UP UP UP button and then motor starts to lift two platforms to go up to the apex 2 Open the control box of door and press UP UP UP UP button and SB4 as picture 21 for some minu...

Page 16: ...n and placidity of the lifting Check and ensure there are no leakage on the oil line When testing the lift no person or other things are allowed to stand or be put near the two sides and beneath the machine If any abnormal is found press button EMERGENCY EMERGENCY EMERGENCY EMERGENCY STOP STOP STOP STOP to stop it immediately After clearing obstacles do the test again Load Load Load Load of of of ...

Page 17: ... Press DOWN DOWN DOWN DOWN button the platforms descend And the platforms will stop lowering automatically around 200 300mm height when reach the lower limit switch Release DOWN DOWN DOWN DOWN button then press SECOND SECOND SECOND SECOND DOWN DOWN DOWN DOWN button to let platforms go down to the lowest position EMERGENCY EMERGENCY EMERGENCY EMERGENCY STOP STOP STOP STOP When the machine has abnor...

Page 18: ... supply wires is not correct Check and correct wire connection The AC contactor in the circuit of the motor does not pick up If the motor operates when forcing the contactor down with an isolation rod check the control circuit If the voltage at two ends of the contactor coil is normal replace the contactor The limit switch is not closed Check the limit switch wires and adjust or replace the limit ...

Page 19: ... MKII USER S MANUAL 19 ACCESSORY ACCESSORY ACCESSORY ACCESSORY Hydraulic Hydraulic Hydraulic Hydraulic pressure pressure pressure pressure schematic schematic schematic schematic diagram diagram diagram diagram ...

Page 20: ...DTSL3 FR MKII USER S MANUAL 20 ACCESSORY ACCESSORY ACCESSORY ACCESSORY Oil Oil Oil Oil pipe pipe pipe pipe connection connection connection connection diagram diagram diagram diagram ...

Page 21: ...V without GC 3 0SSV without extension extension extension extension ramp ramp ramp ramp EXPLODED EXPLODED EXPLODED EXPLODED DRAWING DRAWING DRAWING DRAWING A PLATFORM A PLATFORM A PLATFORM A PLATFORM DTSL3 MKII ...

Page 22: ...B CYLINDER B CYLINDER B CYLINDER B CYLINDER See See See See above above above above picture picture picture picture ...

Page 23: ...C CONTROL C CONTROL C CONTROL C CONTROL BOX BOX BOX BOX ...

Page 24: ...D PUMP D PUMP D PUMP D PUMP ...

Page 25: ...all lock device SSB0700 2 13 15 Bush ZC AT 3030 4 3 16 Bush ZC AT 3040 4 3 18 Snap ring PD CR 32 4 1 19 Axle SLB1300 2 6 20 Alignment knot SSE0200 2 4 21 Outer scissor SSB0100L 30SLV 1 145 21a Outer scissor SSB0100R 30SLV 1 145 22 Inner scissor SSB0200L 30SLV 1 155 22a Inner scissor SSB0200R 30SLV 1 155 23 Snap ring PD CR 20 4 1 24 Axle SSB0600 4 4 25 Bush ZC AT 2020 4 3 28 Snap ring PD CR 16 16 1...

Page 26: ...t Unit price price price price USD USD USD USD 1 Control cover with panel but no buttons WS CC 285 445 1 20 2 Buzzer WS B 01 1 4 3 Power lamp WS LW 01 1 4 4 UP button WS BT 06 1 3 5 Main switch WS SW 02 1 16 6 Emergency stop button WS SW 03 1 5 7 LOCK DOWN button WS BT 06 1 3 8 DOWN button WS BT 06 1 3 9 Circuit board with wiring and electrical parts CNJ0400 1 85 10 Fuse WS F 8 3 1 Fuse WS F 2 1 1...

Page 27: ...rice USD USD USD USD 1 Stopple of pump PC 02 1 2 2 Connecting axle 32017 1 7 3 Socket cap screw LD SCS M640 4 3 4 Stopple of oil tank LS HHB M2010 1 3 5 Throttling valve PV 06 1 25 6 Overflowing valve PV 03 1 35 7 Valve block VB 100 80 72 1 60 8 Oil hose 32023A 1 8 9 Oil hose 32023B 1 6 10 Filter 32024 1 20 11 Gear pump 32012 B 1 240 Socket cap screw LD SCS M850 LD SCS M870 2 12 Oil hose 32020A 1 ...