Duplo DB-200, Operation Manual

Page 1: ...PERFECT BINDER DB 200 OPERATION MANUAL Duplo USA Corp June 2000 LED Rev 1 3...

Page 2: ......

Page 3: ...Specification 2 Accessories 2 Adhesive 2 Installation 3 Control Panel 4 Operation Procedures 5 A STARTUP 5 B MANUAL MODE 6 C AUTO MODE 8 D PADDING MODE 10 E STANDBY MODE 10 F GLUE LEVEL ADJUSTMENT 12...

Page 4: ...has implemented the secondary thermostat to protect the glue tank temperature over 392 F 200 C When it occurs the power of DB 250 will be automatically turned off You have to wait for the glue tank t...

Page 5: ...cles per hour Production Speed Up to 200 books per hour Power Source 110V 60 Hz Option 220V 50 Hz Power Consumption 10 Amps Machine Weight 255 LBS 116 Kg Machine Dimension 46 L x 22 W x 15 H 1150x560x...

Page 6: ...de in the bottom cover first Then slide in the glue draining tray underneath the glue tank as shown 4 Place your DB 250 on a safe firm and solid table Then mount the cover sheet holder to the right si...

Page 7: ...4 LED DISPLAY 1 The amount of books bound ____100 2 Operating status BIND 3 Perform self test and stir the hot melt glue S TEST 4 Error messages ERR L1 5 CLEAR Clear the display counter for books boun...

Page 8: ...s one minute for this example as shown 3 Melting glue is processing The status is WARM and the elapsed time is 10 minutes for this example as shown 4 After heating for a while the glue temperature has...

Page 9: ...1 Load book to the RIGHT of the red line Step 2 Slide the book to The far LEFT 2 Then press the CLOSE button to clamp down the book block and you will see the flashing PUSH START display Note In case...

Page 10: ...process for the book block and cover sheet Note If you accidentally remove or drop the cover sheet during the clamping station returning to the nipping station the control panel will show COVER At th...

Page 11: ...e RIGHT of the red line then slide the book block to the far LEFT of the clamps and you will see the flashing PUSH CLOSE display 2 Then press the CLOSE button to clamp down the book block and you will...

Page 12: ...u have to place the cover on the nipping station and press START button to recover the process Having completed one bound book the clamp will automatically open and display UNLOAD so that you can remo...

Page 13: ...mps and you will see the flashing PUSH CLOSE display Step 1 Load book to the RIGHT of the red line Step 2 Slide the book to The far LEFT 2 Then press the CLOSE button to clamp down the pad block and y...

Page 14: ...s in accordance with F Glue Adjustment 5 Repeat step 2 to 4 for more books in PAD operation E STANDBY MODE Press STANDBY button the DB 250 will temporarily lower the temperature of glue tank so it won...

Page 15: ...Turn the glue adjustment lock knob counter clockwise to loosen 2 Increase the amount of glue by sliding the knob to the right at the appropriate position MIN MAX Decrease the amount of glue by slidin...

Page 16: ...one time Keep it at such a level that the glue will not go over the Max line in the tank while the application drum is rotating This will prevent glue from spilling out of the tank Glue Replacement W...

Page 17: ...T and CLEAR keys the clamp station will return to its home position Open the clamps to the maximum position Clean their surfaces and wax them 5 Turn the DB 250 off APPENDIX SETUP FOR TIMERS To enter t...

Page 18: ...over ERROR DISPLAY LED Display Description Cause of Error ERR L1 Clamp station is 1 MT1 fuse blown not in the home position 2 LS1 sensor is bad 3 MT1 motor problem ERR L2 Clamp station is 1 MT1 fuse b...