Duplo DBM-100, Instruction Manual

Page 1: ...STAPLER FOLDER DBM 100 INSTRUCTION MANUAL ...

Page 2: ...iert sind Vorschriften EWG Niederspannungsrichtlinie 73 23 EEC unter Anwendung der IEC950 1991 A1 1992 A2 1993 einschließlich Abweichung von EN60950 1992 A1 1993 A2 1993 Vorschriften für elektromagnetische Störungsfreiheit 89 336 EEC unter Anwendung der EN55011 1991 EN55014 1993 EN50082 1 1992 EN61000 3 2 1995 EN61000 3 3 1995 Zur besonderen Beachtung Die Messungen der elektromagnetischen Abstrahl...

Page 3: ...he Ball Unit Ball 22 4 8 Raising Binding Accuracy 23 4 9 Adjusting Incorrect Staple and Folding Positions 32 4 10 Staple Detection Sensor 35 5 Setting Non standard Paper 36 5 1 Saddle stapling Center folding 36 5 2 Side stapling and Corner stapling 41 6 Setting the Automatic Mode 46 6 1 Connecting the DC 10 46 Thank you for your purchase To ensure correct usage please read this instruction manual ...

Page 4: ...SAFETY PRECAUTIONS WARNINGS Do not place metal objects or vessels containing liquids on top of the unit The entry of any metal object or liquid could result in fire or electrical shock Do not insert any metal or easily combustible object inside this unit This could result in fire or electrical shock Do not touch or insert foreign objects into any rotating part during operation This could result in...

Page 5: ... shock Always grip the plug when disconnecting the power plug from the power outlet Pulling on the power cord could cause damage resulting in fire or electrical shock Do not handle the power plug with wet hands This could result in electrical shock Before cleaning this unit turn off the power switch and disconnect the power plug from the power outlet Accidental operation of the unit during cleanin...

Page 6: ...RECAUTIONS continued Warning and Caution Label Locations Top cover or Belt conveyer pinches your fingers CAUTION You may get hurt WARNING Do not spray inflammable gas inside unit It could cause fire or combustion ...

Page 7: ... salty Avoid locations with special chemicals 2 2 Operating environment Store this unit in the following environment Temperature range 5 to 50 C Humidity range 10 to 90 RH no condensation Avoid locations with direct sunlight Avoid dusty locations Avoid locations with vibration Avoid locations that are salty Avoid locations with special chemicals 2 3 Storage conditions To protect the characteristic...

Page 8: ...6 3 NAMES AND OPERATION OF PARTS 3 1 External Parts ...

Page 9: ...omatic mode Be sure to connect to the wall outlet Signal cable for connecting to the upstream processing devices in the automatic mode Moves the main unit to align the upstream processing devices and paper line Fixes the movable table Used for side stapling and corner stapling the paper Used for side stapling and corner stapling the paper Measures the paper size Used when setting the position of t...

Page 10: ...8 3 NAMES AND OPERATION OF PARTS 3 2 Internal Parts ...

Page 11: ...e paper in conveyance Belt to convey the paper Roller to drive the conveyance belt and ball unit Conveys the paper from the saddle stapling stopper to the folding position stopper Staples the paper For flat stapling Stopper used for side stapling or corner stapling the paper Stoppers used when saddle stapling the paper Stopper which decides the folding position Displays the maintenance period Roll...

Page 12: ...Automatic mode when the power is turned on Used for switching between upstream processing device operations and manual operations Lights up when the conveyance belt runs during the step mode Lights up when the side back jogger activates during the step mode Lights up when the stapling operations are performed during the step mode Lights up when folding operations are performed during the step mode...

Page 13: ...hift key simultaneously when M5 is selected Press the key slightly longer than usual Lights up when saddle stapling or center folding the A3 paper Lights up when saddle stapling or center folding the A4 paper Lights up during saddle stapling or center folding prememorized paper sizes Press the shift key simultaneously when M2 M3 or M4 is selected Press the key slightly longer than usual When the N...

Page 14: ...4 1 Setting the Staple Position Setting the Position To set the staple position the stapler head and clincher must be moved 1 To move the clincher a special tool provided is required 2 Insert the special tool into the clincher and while pushing it down move the clincher to the desired position Set the projection of the special tool to the position to be set Lift up the special tool slightly and sw...

Page 15: ...edge of the paper The position to be stapled is determined after setting the center of the paper on the unit Above 310 Above 270 Above 250 Above 210 Settable Staple Pitch mm Paper Width mm 108 140 160 200 Paper width Staples Two staplers can be set If the ball unit or side jogger must be removed temporarily to move the clincher ensure that each part is fixed properly after setting 5 Center Ball un...

Page 16: ... corner stapling side jogger left or right is to be attached instead either side according to the side of the paper to be stapled Remove the stapler head which is not used for corner stapling and attach the connector unit accessories Secure the clincher 80 mm from the center of the unit And set the corner stapling guide accessories at the same position NOTE Should not use stapler head without the ...

Page 17: ... However the position of the guide units and paper holding guide unit may change according to the paper quality and number of sheets to be processed Set the guide units and paper holding guide unit so that the curved in part faces outwards Set the curved in part inwards only when the paper is too big and the guide units and paper holding guide unit cannot be set NOTE When setting from the corner s...

Page 18: ...position of the lever may differ from the following table The clearance adjusting lever is provided at the left and right sides Be sure to set the same position number for both the left and right sides 1 2 3 4 This is to prevent the cover of the paper bound from damages in binding operations and to prevent paper jamming during conveyance at the folding section Lever Position No Thickness for One B...

Page 19: ... used the last time will be displayed When all the side stapling and saddle stapling paper size lamps are blinking select the desired paper size These lamps will all blink in this way when the power is turned off before the size was memorized When the desired paper size is selected the joggers stoppers and unit will start moving to the set position 1 When the power is turned on the automatic mode ...

Page 20: ...is pressed for less than 1 second in the manual mode paper conveyance will either turn ON or OFF When the key is pressed until the buzzer stops in the manual mode for about 2 seconds the mode will be switched to the automatic mode 3 Stapling and folding folding only switching function This unit has a function for selecting the type of binding When the size key is pressed with the folding only mode...

Page 21: ...y Setting at manufacturer factory A4 Setting at manufacturer factory A4 Press the shift key on the control panel simultaneously Setting at manufacturer factory A3SR Setting at manufacturer factory A3SR Press the shift key on the control panel simultaneously Setting at manufacturer factory A4 Setting at manufacturer factory A4 Press the shift key on the control panel simultaneously Procedure Saddle...

Page 22: ...conds For size set by pressing the shift key together while pressing the shift key press the size key five times continuously within three seconds The figure on the right shows panel operations when the M2 memory is set back to the positions set at shipment Buzzers beep continuously display lamps blink and the joggers and stoppers move automatically The buzzers stop the display lamps light up and ...

Page 23: ...justing be sure to tighten and secure the setting screw The paper guide roller position label indicating the center of the roller is pasted near the paper guide roller The paper guide roller position label is set taking 10 sheets of A4 80g m2 paper as standard As this standard will differ according to the paper size quality and number of sheets in such cases set the scale accordingly NOTE The unit...

Page 24: ... case decrease the clearance using the clearance adjusting plate When side stapling or corner stapling paper set the clearance widely Narrow clearance Wide clearance 4 7 Selecting the Ball Unit Ball At manufacturer factory a plastic ball will be set But in case the stapling position shifts or paper jams when folding the paper after stapling change the plastic ball to the steel ball Ball unit Steel...

Page 25: ...one set of paper and adjust as required When connecting the unit with the collator first set to the automatic mode 1 When inserting the paper manually set to the manual mode When setting from the automatic mode to the manual mode Press the mode key for more than one second When setting from the manual mode to the automatic mode Press the mode key until the buzzer stops for about 2 seconds ...

Page 26: ...on the control panel for more than one second 2 Press the step mode key again and the conveyance belt will run To stop the conveyance belt press the step mode key before inserting the paper To start it running press the step mode key again ...

Page 27: ...he paper alignment lamp lights up 3 4 BINDING When the step mode key is pressed for less than one second the side jogger and back jogger stop at the operation position When the step mode key is pressed again for less than one second the side jogger and back jogger return to their original positions standby positions If the positions of the side jogger and back jogger are not appropriate set the fi...

Page 28: ...gger position key or side jogger position key for more than 1 second 2 If side stapling is currently selected the side stapling size lamp will blink that the fine adjustment mode has been set If saddle stapling is selected the saddle stapling size lamp will blink that the fine adjustment mode has been set 4 BINDING ...

Page 29: ...ogger position key With the side jogger closed by pressing the step mode key for less than 1 second decrease the clearance between the paper and side jogger to less than 1 mm At the same time decrease the clearance between the back jogger and paper to about 1 mm As this standard will differ according to the paper size quality and number of sheets in such cases set the scale accordingly 4 BINDING ...

Page 30: ...re started without inserting the paper always inspect the clincher and remove any staples inside When the step mode key is pressed the paper will be folded and ejected onto the paper receiving tray 5 Press the step mode key again for less than 1 second Staple operations will be performed If the guide fine adjustment mode is set fine adjustments of the folding position can be started by pressing th...

Page 31: ...mode 2 Press the step mode key while pressing the shift key 3 The display repeatedly lights up the conveyance lamp paper alignment lamp stapling lamp folding lamp and goes off 4 Release the key once at the desired step 5 This enables the middle steps to be skipped to the desired step Escape from the Step Mode 1 At the Off in step 3 press the step mode key for more than 1 second 4 BINDING ...

Page 32: ...Only the lamp of the selected size A4 or M5 will light up 7 When the place in which the position is to be memorized is selected the memory lamp starts blinking indicating that memory processing operations must be carried out Operations when only the fine adjustment mode is set In the same way if the saddle stapling size lamp is blinking press the saddle stapling size key and shift key to select A3...

Page 33: ... more than 1 second and memorize 8 When A4 saddle stapling is selected the A4 saddle stapling lamp lights up and the memory lamp goes off When other sizes are selected the corresponding lamp lights up and the memory lamp goes off in the same way ...

Page 34: ...nd folding positions are incorrect in saddle stapling and folding operations Remove the paper receiving tray Open the folding plate as shown by the arrow 1 2 3 Pull the belt conveyance unit release knob and open the belt conveyance unit Loosen the two cap screws of the folding position stopper using a hexagonal L wrench 4 ...

Page 35: ...e move the folding stopper to the arrow direction Folding position Staples Paper conveyance direction When the knobs are rotated 180 from the top to bottom the folding stopper will be moved by 3 mm Basically the knobs will move left and right for the same amount but the amount moved will differ according to the paper used and environment If the width between the stoppers is in appropriate while ch...

Page 36: ... completing the adjustment close the folding plate as before 7 Close the belt conveyance unit Push gently from above to lock the belt conveyance unit properly NOTE Be careful that your hand does not get caught when closing the belt conveyance unit 8 Attach the paper receiving tray 9 ...

Page 37: ...Stapler heads When the staples reach the specified remaining amount when the staple detection lamp is lit the staple remaining amount lamp lights up and the unit automatically stops Staple detection sensor This unit is mounted with the staple detection sensors The unit automatically stops when the staples reach the specified remaining amount In the above case there will be about 70 staples remaini...

Page 38: ...data 5 1 Saddle stapling Center folding In the following case the paper is fed in the portrait direction 1 Turn on the power of the unit and set the manual mode Select and specify a paper size bigger but closest to the paper used from A3 or A4 For example if A3 is specified move the guides and stoppers to the prescribed positions 2 3 4 Measure the length L and width W of the test set with the scal...

Page 39: ...and place the test set paper at the set position Set the conveyance unit as before and close the cover The step mode key can be used to run the conveyance belt and insert the paper Refer to 4 8 Raising Binding Accuracy 7 The guide fine adjustment mode and step mode have been set Press any one of the right 6 keys on the control panel for more than 1 second 5 ...

Page 40: ...g operations can be performed using the step mode Refer to 4 8 Raising Binding Accuracy 9 Press the folding position key until the edge of the test set paper reaches the paper size L on the saddle stapling scale label When the key is pressed for less than 1 second moves briefly When pressed for more than 1 second moves continuously 8 Test set paper Mark Side stapling scale label Saddle stapling sc...

Page 41: ...per size with the side jogger opened standby position 10 5 SETTING NON STANDARD PAPER shift After adjusting the side jogger be sure to move this unit and adjust the collator s paper line to the side jogger paper width mark by pressing the shift key and side jogger position key simultaneously When calling the memorized size again if the paper line and paper width mark do not correspond it means tha...

Page 42: ...ink 12 Press the memory key on the control panel for more than one second The memory lamp will go off indicating that it has been memorized 13 Select the saddle stapling size key M3 on the control panel or any other keys other than M3 if desired However keys other than M1 must be pressed together with the shift key 11 shift ...

Page 43: ...ble are applicable Measure the length L and width W of the test set with the scale label 1 Turn on the power of the unit and set the manual mode 2 3 Select and specify the side stapling A4 size Move the guides and stoppers to the prescribed positions 4 A5 A4 Paper size Corner stapling Side stapling Width mm 210 297 Length mm 148 210 Test set Direction moved in ...

Page 44: ...until the conveyance unit mark reaches the paper size of the test set L The side stapling A4 and M5 lamps will blink 6 The guide fine adjustment mode and step mode have been set Press any one of the right 4 keys on the control panel for more than 1 second 5 Test set paper Mark ...

Page 45: ...ns of the collator and this unit are wrong Move the unit and correct their positions While referring to 4 8 Raising Binding Accuracy perform jogging to move the side jogger inside and at this position press the side jogger position key until the inner line of the side jogger reaches the paper size of the test set Remark For side stapling and corner stapling the paper size and side jogger scale siz...

Page 46: ... M5 Select the side stapling size key M5 on the control panel by pressing it together with the shift key 9 shift 5 SETTING NON STANDARD PAPER The lamp of M5 selected will light up and the memory lamp will blink 10 ...

Page 47: ... Press the memory key on the control panel for more than one second The memory lamp will go off indicating that it has been memorized 11 For details of the fine adjustments for precise binding refer to 4 8 Raising Binding Accuracy 12 ...

Page 48: ... paper feed inlet of this unit together This unit must be connected to the upstream processing device electrically If there is no electrical connection binding operations can be performed in the manual mode 6 1 Connecting the DC 10 For details of installation of the DC 10 refer to the installation manual 1 Turn on the power of the DC 10 and then that of the unit Set the unit into the installation ...

Page 49: ...35 sheets minute or 25 sheets minute 25 sheets minute 1 tower Less than 10 sheets 2 towers 11 to 20 sheets Fast or Slow Fixed to Slow NOTE Set to Slow immediately after the power is turned ON When the DC 10 is used as one tower system and the speed is set to Fast paper may jam according to the paper used In this case set the speed to Slow Check that the paper size binding method saddle stapling an...

Page 50: ...de need not be adjusted finely proceed onto the following step 10 If the guide need be adjusted finely refer to 4 8 Raising Binding Accuracy 8 Set 1 set on the DC 10 press the start stop key Check the binding condition 9 Set the number of sets to be bound on the DC 10 and start binding operations NOTE For details of the DC 10 operations refer to the Instruction Manual for the DC 10 10 Check that t...

Page 51: ...the key is pressed for less than one second in the manual mode conveyance turns ON or OFF To return to the automatic mode press the key until the buzzer stops for about 2 seconds 2 Press the automatic manual key for less than one second to turn on the conveyance Arrange the paper gently with your hand one set at a time then feed it into the manual feed slot If no paper is inserted for several seco...

Page 52: ...amp lights up and the unit stops Refer to 10 Monitor Displays and Steps to Take and correct the problems such as paper jamming and then press the automatic manual key for less than one second to turn on conveyance and then restart the manual biding 4 ...

Page 53: ...jection in the DC 10 always remove the jammed paper inside this unit as follows 1 When paper jams at the jogger Open the top cover remove the conveyance unit and remove the jammed paper After removing the paper attach the conveyance unit as before and close the top cover ...

Page 54: ... open the belt conveyance unit Raise the knob open the guide plate and remove the jammed paper After removing the paper close the guide plate properly Close the belt conveyance unit Push gently from above to lock the belt conveyance unit properly NOTE Be careful that your hand does not get caught when closing the belt conveyance unit Attach the paper receiving tray ...

Page 55: ...the belt conveyance unit Open the folding plate as shown by the arrow and remove the jammed paper After removing the paper close the folding plate as before Close the belt conveyance unit Push gently from above to lock the belt conveyance unit properly NOTE Be careful that your hand does not get caught when closing the belt conveyance unit Attach the paper receiving tray ...

Page 56: ...54 Press the DC 10 jam key and eject the remaining paper in the DC 10 after the jammed paper is removed 2 8 WHAT TO DO WHEN PAPER JAM OCCURS 1 2 3 ...

Page 57: ...he cartridge and cut off the staple at the staple tear line of the stapler Push in the cartridge completely into the stapler head and push down the lock lever If the cartridge moves inside the stapler head before pushing down the lock lever pull out the staple about 20 mm from the cartridge and cut off the staple at the staple tear line of the stapler 2 3 4 Lift up the lock lever of the staple car...

Page 58: ...and cut off the staple at the staple tear line of the stapler with less force than before 5 6 NOTE Should not start operating the unit with the staple cartridge removed as the stapler head will be damaged NOTE When the staples are jammed remove the staple cartridge or the stapler head and remove the jammed staples Also remove any staples on the clincher A new cartridge can staple about 5000 times ...

Page 59: ...med before staple processing The paper is not aligned neatly Paper has jammed before folding Paper has not been conveyed properly from the saddle stapling stopper to the folding position stopper The paper did not pass through the press roller The folded paper is not ejected Error of the upstream processing device or device connected after the unit The top cover or belt conveyance unit is open Repl...

Page 60: ...tinuing operations Perform inspections according to the monitor lamp lit Close Set to the automatic mode Memorize the setting with the memory key Refer to 4 2 Adjusting the Press Roller Clearance Clean the press roller if it is dirty When binding 64 g m2 paper use paper above 80 g m2 for the cover Check if the side jogger is set too wide Check if the back jogger is set too wide Check if the side j...

Page 61: ...ssing operations for the paper size used previously Check if the stapler and clincher positions are aligned Check if the side joggers are set too narrow Check if the side joggers are attached raised Check that the leading edge of the paper is curled upwards Call the desired size Align the stapler and clincher positions Refer to 4 8 Raising the Binding Accuracy Lower the side joggers and attach the...

Page 62: ...aper bits or ink problems will result Clean them once a month or according to the frequency of use Do not use liquid detergent or aerosol detergent Moisten a clean cloth with water or neutral detergent squeeze tightly and clean CAUTION Electric shock or fire hazards may occur if liquid is spilled in the unit Contact your dealer promptly Prohibited ...

Page 63: ...medium quality paper fine quality paper 64 to 128 g m2 Note 1 However the cover must be above 80 g m2 Note 2 Under both side and corner stapling mode in case of 64 g m2 up to 10 sheets 1 to 2 Fine quality paper 80 g m2 Equivalent to 25 sheets or less Fine quality paper 80 g m2 Equivalent to 25 sheets or less 40 sets minute A4 80 g m2 10 sheets feed direction narrow edge leading Conveyance route st...

Page 64: ...This manual is printed on recycled paper to help protect the environment 98R 90258 98070200M 0 ...