Duplo DC-646, Instruction Manual

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Page 3: ...countries All other trademarks are the property of their respective owners PLEASE NOTE In the interests of upgrading our product specifications and other data given in this manual are subject to chan...

Page 4: ...l producto o los productos cumple con las disposiciones previstas en los reglamentos Seguidamente se indica la tabla de referencia Depositario del archivo t cnico en la Comunidad Europea Duplo Interna...

Page 5: ...produit ne doit pas tre limin comme des ordures m nag res Recyclez le dans les sites adapt s qui vous seront indiqu s par les autorit s locales ou renseignez vous aupr s de votre fournisseur En veill...

Page 6: ...or damage to property Examples of Pictorial Symbols WARNING CAUTION If the machine is used after foreign matter metal fragments water or liquid has entered the machine this may result in fire or elec...

Page 7: ...ce voltage other than that specified Do not connect two or more loads to a single outlet Doing so may result in fire or electric shock Do not remove or insert the power plug with wet hands Doing so ma...

Page 8: ...hine remove the power plug from the outlet If the power cord is damaged this may result in fire or electric shock Do not place the machine in an unstable position such as on an unsteady floor or slopi...

Page 9: ...ptional modules contain uncovered tools Keep your hands or fingers o inside those Use pliers or a similar tool to remove jammed document Be sure to unplug the power cord before removing jammed documen...

Page 10: ...ons of Warning Labels Keep the WARNING and CAUTION labels clean at all times If labels become damaged or come o contact our service person 1 2 1 3 No Part No Name Q ty 1 M7 T303 WARNING LABEL 2 2 L8 T...

Page 11: ...ix Notes on Safety Please Read and Observe 4 4 No Part No Name Q ty 4 K9 T139 WARNING LABEL 3 4...

Page 12: ...ead and Observe No Part No Name Q ty 5 U7 T109 LABEL 1 No Part No Name Q ty 6 U7 T108 LABEL 1 The symbol in the LABEL indicates the elevator down switch The symbol in the LABEL indicates the power swi...

Page 13: ...abels of High Voltage Warning There are several high voltage area inside the machine 230 V model only No Part No Name Q ty 1 U7 T102 WARNING LABEL 2 1 1 The safety symbol in the WARNING LABEL indicate...

Page 14: ...xii Notes on Safety Please Read and Observe Location of Rating Labels Rating labels are located on the lower part of the ejection side Model Rating label DC 646 115V 1 DC 646 230V 2 3 1 2 3...

Page 15: ...ck switch detects the cover opened 4 Front cover The DC 646 stops running when the interlock switch detects the cover opened What is the interlock system for safety It is the function for keeping you...

Page 16: ...ions for the safety of an operator When you need to stop the machine for emergency press the emergency stop switch Turning the switch to the right releases the emergency stop To stop the machine norma...

Page 17: ...Dimensions and Required Space for Operation With the PC arm amount attached Dimensions in DC 646 115V USA DC 646 230V UK 2510mm 2310mm 2570mm 1650mm 1110mm 1745mm 1540mm 1505mm 765mm 745mm 800mm 800mm...

Page 18: ...ning Power ON OFF 9 Turning Power ON 9 Turning Power OFF 10 Preparation Before Use 11 Loading Documents 11 Attaching the Upper Guide 12 Setting the Exit Tray 12 Attaching the Card Stacker 13 Module Ha...

Page 19: ...PC Controller 78 Before Installation 78 PC Controller Installation Procedure 79 Driver Installation Procedure 82 PC Controller Uninstallation Procedure 88 Driver Uninstallation Procedure 91 Driver Up...

Page 20: ...SLOT2 177 J6 SLOT3 4 180 J7 CUT CREASE 182 J8 EXIT TRAY 185 J9 WASTE BOX 187 J10 REJECT AREA 188 J11 WASTE BOX 191 J12 DOCUMENT LENGTH 192 Daily Maintenance Daily Maintenance 196 Cleaning the Slitter...

Page 21: ...Appearance 2 Ejection Side 3 Ejection Side with card stacker attached 4 Inside 5 Control Panel 6 LCD Panel 8 Turning Power ON OFF 9 Turning Power ON 9 Turning Power OFF 10 Preparation Before Use 11 L...

Page 22: ...to the right releases the emergency stop 11 Top cover 2 Open this to remove a document jam from the slitter optional module area or to replace the optional module When the cover is open the machine s...

Page 23: ...ction 20 Module hanger Unused modules can be hung on this 21 AC inlet Connect the power cord here 22 Elevator down switch Press this to lower the feed tray to the bottommost position No Name Function...

Page 24: ...1 Guide Set this according to the card width 2 Support guide for card stacker Set this when document alignment is poor 3 Guide assy for card stacker Set this according to the card length 4 Card stack...

Page 25: ...TM rotary tool module option here 3 Center slitter module 1 Cuts a document parallel to the document feed direction You can also install the standard module or the RTM rotary tool module option here 4...

Page 26: ...en to the previous screen 5 CURSOR Up key Press this to move the cursor in an upper direction Press this to retrieve a saved JOB 6 CURSOR Down key Press this to move the cursor in a lower direction Pr...

Page 27: ...uct is made as it is programmed When the card stacker is attached pressing and holding the TEST key stops finished products at the ejected area for about one minute for guide adjustment 15 START key P...

Page 28: ...count 2 1 10 001 9999 Sheets 999 999 REG BC Sheets 5 4 6 3 3 7 8 9 REG BC IFS OFF No Name Function 1 JOB No Displays the JOB number currently selected 2 JOB Name Displays the JOB name currently selec...

Page 29: ...el and a warm up starts Connect the power plug of the power cord to the outlet Insert the power cord plug securely so that proper electrical contact is e ected If grounding is imperfect and electrical...

Page 30: ...10 Turning Power ON OFF Turning Power OFF Press down the power switch lever to turn OFF the power The power turns OFF and the display on the LCD panel disappears...

Page 31: ...nd gently push them toward the inside of the machine Fully extend the feed tray for the vertically long document The height of the document stack should not exceed the MAX level REFERENCE REFERENCE IM...

Page 32: ...weight documents Attaching the Upper Guide 1 2 3 1 2 3 Top cover 1 Exit tray Attach the back guide for the exit tray and the two side guides for the exit tray Attaching orientation of the back guide d...

Page 33: ...n in the right figure Use the card stacker when the length of a finished product is 150 mm or shorter In the case that the finished products are not aligned on the exit tray even the finished product...

Page 34: ...s processed with gutter slits and the finished products are long Set the guide assy for the card stacker by adjusting the position to the finished product length so that it is positioned vertically to...

Page 35: ...Use the Support Guide for Card Stacker Pressing the START key ejects the finished products temporarily stopped at the ejection section and continuously processes all documents on the feed tray If you...

Page 36: ...two modules Hang the module on the module hanger so that both edges of the top plate of the module and the module hanger are parallel IMPORTANT IMPORTANT When hanging the module on the module hanger o...

Page 37: ...to Your Computer Prepare an USB 2 0 Cable A B 4 pin Plug the USB terminals into the USB port of the DC 646 and the USB port on your computer USB cable must be within 3 m long Do not connect the DC 64...

Page 38: ...ts or perforates a document perpendicularly to the document feed direction with the cross tool module installed C 3 Slot 3 for Standard module Sliter module Rotary tool module Cuts or perforates a doc...

Page 39: ...a Document Before Using This Machine 1 Definition of Programming Terms Barcode REG mark Slit 1 Slit 2 Slit 3 Slit 4 Slit 5 Slit 6 REG mark Barcode Crease First cut Last cut Document feed direction Do...

Page 40: ...an be made on one document Slit Cut Crease Limitations There are limitations for slit cut crease process on the DC 646 Slit 2 Slit 4 Slit 6 Slit 5 Slit 3 Slit 1 Cut 1 Crease 1 Cut 2 Cut 3 Crease 2 Cut...

Page 41: ...th stands at 0 when it is not set However a 48 mm or wider distance is required between entered values of the slitter 3 and the slitter 4 5 Moving range of the slitter 5 48 to Width of document 48 mm...

Page 42: ...o Standard Line length 5 mm or more Line thickness 0 4 mm or more When REG mark spec is set to Bold Line length 10 mm Line thickness 2 mm or more Document feed direction The whole REG mark should be w...

Page 43: ...resolving power 0 254 mm Thin bar Thick bar 1 2 5 Bar height 4 mm or more CODE 39 barcode must be used IMPORTANT Document feed direction The whole REG mark should be within 5 to 20 mm from the lead ed...

Page 44: ...arcode may enable it to be read 2 Position Document feed direction The whole barcode should be within 3 to 20 mm from the lead edge Document width direction The whole barcode should be within 25 to 60...

Page 45: ...printed position of REG mark and barcode when they are arranged on a document When both REG mark and barcode are printed on one document 60 mm or shorter 35 mm 5 mm 20 mm 3 mm 3 mm REG mark Barcode 2...

Page 46: ...not enter into the gray colored area No other printings than REG mark or barcode should enter into the gray colored area 1 mm or more 3 mm or more Non Printing Area 35 mm 5 mm 20 mm 20 mm REG mark Ba...

Page 47: ...ark is not printed properly the machine does not operate normally Shape and position of end mark Nothing should be printed in the following range between the document lead edge and the REG mark betwee...

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Page 49: ...ming a JOB on the Control Panel This chapter describes how to program a JOB on the control panel of the DC 646 Programming a JOB on the Control Panel 30 Programming a JOB in Advanced Mode 34 Programmi...

Page 50: ...d mode Gutters of 48 9 mm or shorter are chopped up and dropped into the waste box Process all All of the cut pieces are ejected to the exit tray except that lead margin and gutters of 27 9 mm or shor...

Page 51: ...Not chopped up Not chopped up Not chopped up Not chopped up Not chopped up Not chopped up Not chopped up Document feed direction No bleed mode Process all Document feed direction Document feed direct...

Page 52: ...d REG mark printed on a specially treated document P 23 IMPORTANT Read REG mark This sets an operation mode when REG mark is detected Reading the REG mark and correcting the print position gap improve...

Page 53: ...ail cut This performs dummy cuts for dropping the trail margin cut easily Air knife Compressed air is blown out from the front of documents to loosen them preventing a double feed Side blow fan Option...

Page 54: ...lternately from side to side in order of modules along the document feed direction The screen displays Slit1 to Slit6 Screens for Slit3 and the rest of the slits are not displayed depending on the com...

Page 55: ...NUMERIC keys or the CURSOR Up Down key and then press the SET key REFERENCE The JOB number of the locked JOB is highlighted P 55 Locking a Saved JOB Select Enter JOB using the CURSOR Up Down key and...

Page 56: ...essing select Standard Select Module Use the CURSOR Right Left key to select Standard Slitter or RTM roatry tool module option for slot 4 and press the SET key or the CURSOR Down key If slot 4 is not...

Page 57: ...Mark Standard Bold IMPORTANT The setting screen of REG mark spec does not appear if either Side mark or Lead mark does not have a value entry To set REG mark spec return to steps 10 and 11 and enter v...

Page 58: ...re set in numerical order as shown in the figure on the right A B C D E F Document feed direction The gutter slits are less than 5mm Gutter are output on the The message as shown on the right appears...

Page 59: ...om the lead edge of the document to the position for Cut1 using the NUMERIC keys and press the SET key or the CURSOR Down key This value must be smaller than that set for the document length If you en...

Page 60: ...e static electricity or heavy weight documents Set this to MIN or OFF when processing light weight documents REFERENCE REFERENCE Air knife ON OFF Function Side blow fan MAX MID MIN OFF Function Fan re...

Page 61: ...646 performs cutting operation three times without a document to be cut at the position where the document is fed for the distance of the trail margin plus extra length This is e ective for dropping a...

Page 62: ...e you press the CURSOR Right Left key the setting details of the highlighted JOB number are displayed 1 DUPLO 2 No Data 3 No Data JOB001entry 001 DUPLO Sheets 0 This JOB is locked Cannot overwrite If...

Page 63: ...screen The following items that appear on the LCD panel stand for as below Standard standard module Perf perforation tool Slitter slitter module Micro micro perforation tool CPM cross tool module opti...

Page 64: ...he NUMERIC keys and press the SET key or the CURSOR Down key REFERENCE Two slitter modules are used The number of icons indicates how many slitter modules are used for the JOB If the slitter modules a...

Page 65: ...the messages Overwrite JOB or Save as di erent JOB no appears on the screen If you select Overwrite JOB and press the SET key the JOB is overwritten If you select Save as di erent JOB no and press the...

Page 66: ...rieve JOB Enter JOB Settings1 1 DUPLO 2 JOB 3 No Data JOB001entry REFERENCE If you retrieve and correct the stored JOB with the Apply shrinkage or the Adjust all function the details of the function a...

Page 67: ...OB no and then press the SET key The message Saving JOB appears on the screen and the changed JOB settings are saved The standby screen reappears The JOB number and the JOB name that have just been sa...

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Page 69: ...53 Deleting a Saved JOB 54 Locking a Saved JOB 55 Unlocking a JOB 56 Function Setting 57 Function Setting 1 60 Function Setting 2 63 Function Setting 3 66 Stacker 67 Adjust All in Vertical Horizontal...

Page 70: ...e JOB and press the SET key If you press the CURSOR Right Left key with the cursor under the JOB number you can confirm the details of the JOB number that you have selected After selecting Retrieve JO...

Page 71: ...Documents REFERENCE IMPORTANT P 12 Setting the Exit Tray The height of the document stack should not exceed the MAX level Prepare appropriate documents for the JOB selected then loosen the stack of th...

Page 72: ...at the LED on the START key is green and then press the START key If it is red the DC 646 is having an error Follow the instruction displayed on the LCD panel If you have already finalized the number...

Page 73: ...of documents such as when checking a finished product Make sure that the standby screen is displayed on the LCD panel Press and hold the START key when the machine is ready for operation to enter the...

Page 74: ...rs If you press the RETURN key the previous screen reappears 1 DUPLO 2 No Data 3 No Data JOB001entry YES NO Delete JOB001 JOB001 1 No Data 2 No Data 3 No Data JOB001entry Locked JOB Cannot delete the...

Page 75: ...B numbers are displayed in ascending order Use the CURSOR Up Down key to select a JOB number and press and hold the SET key Use the CURSOR Right Left key to select YES or NO If you select YES and pres...

Page 76: ...o select Enter JOB and press the SET key The JOB numbers are displayed in ascending order Use the CURSOR Up Down key to select a JOB number and press and hold the SET key Use the CURSOR Right Left key...

Page 77: ...IMPORTANT Slitter guide When no slitters are in use for performing a JOB these slitters act as document guides to stabilize the document conveyance Default is OFF Cut trim mode The lead margin the tr...

Page 78: ...appears on the LCD panel Defaut is ON Function Setting 2 DBL detection double feed detection This detects a double feed two or more sheets are fed at once Default is ON CPM o pos adj When the CPM cros...

Page 79: ...saved settings are automatically set when the JOB is retrieved Settings that are temporarily changed and not saved are active until the power is turned OFF or another JOB is retrieved Batch separation...

Page 80: ...D MIN or OFF and press the CURSOR Down key Fan reg Document skewing in the feeding area is corrected Use the CURSOR Right Left key to select MAX MID MIN or OFF and press the CURSOR Down key Fan reg Se...

Page 81: ...spec Settings1 Standard Bold Settings1 Read REG Normal Fine Slitter guide When no slitters are in use for performing a JOB these slitters act as document guides to stabilize the document conveyance Re...

Page 82: ...o trail cut regardless of the length of the trail margin Auto trail cut Settings1 ON OFF REFERENCE Dummy cut The machine performs cutting operation three times without a document to be cut at the posi...

Page 83: ...sht or OFF and the CURSOR Down key ALL Reads barcode on every document and sets a JOB Only first sht Reads barcode on the first document and sets a JOB OFF Does not a read barcode Read Barcode Setting...

Page 84: ...lect Simple mode or Advanced mode and press the CURSOR Down key Basic mode Simple mode Settings2 Simple mode The appropriate modules are automatically designed after you entered all the processing val...

Page 85: ...M o pos adj You can adjust a processing end position when the RTM rotary tool module option is installed Use the CURSOR Right Left key to select shift direction and use the NUMERIC key to enter a valu...

Page 86: ...o enter the original document length Before and enter the shrunk document length After Function Setting 3 Press the F key to display the Select menu screen Use the CURSOR Up Down key to select Setting...

Page 87: ...ark printed on it and the next one OFF Select OFF when you do not use the End mark function End mark STACKER ON OFF Automatic Pausing is canceled according to the set time and then the operation resum...

Page 88: ...creen reappears IMPORTANT If you exit Function Setting without pressing the SET key the function set are not saved If you press the SET key before completing Function Setting the setting you have just...

Page 89: ...another JOB is retrieved Adjust All in a horizontal direction This function corrects a document position in a horizontal direction against the JOB set mm 1 Use the CURSOR Up Down key to select moving...

Page 90: ...as shown on the right appear if the crease position is out of specifications as the result from the calculation of the values of Adjust All for both directions and Apply shrinkage Re enter a value fo...

Page 91: ...ull out the feed tray to accommodate the length of the document Prepare appropriate documents for the JOB selected Loosen the stack of documents by flipping through the sheets and load them on the fee...

Page 92: ...ion Setting 2 IMPORTANT IMPORTANT REG BC 001 Sheets 999 999 Make sure that BC is displayed on the standby screen after setting is completed Slit waste accumulates in the waste box Open the front cover...

Page 93: ...number The level of the elevator is lowered 2 The machine feeds multiple sheets at once double feed Turn the separator adjustment knob in a counterclockwise direction to a smaller number The position...

Page 94: ...TEST key to perform a test run for one sheet and check the finished products Clockwise Turning the knob slightly shifts the lead edge of the document toward the operator s side Counterclockwise Turnin...

Page 95: ...feed when entering a JOB P 60 Function Setting 1 Set Side blow fan Option ASIA TAIWAN to MIN or OFF Set Fan reg to MIN or OFF Set Slitter guide to ON P 60 Function Setting 1 IMPORTANT Close the top c...

Page 96: ...ction to raise the separator position Turn the airflow adjustment knob in a counterclockwise direction to decrease the amount of airflow Turn the level adjustment knob in a clockwise direction to lowe...

Page 97: ...Installation Procedure 82 PC Controller Uninstallation Procedure 88 Driver Uninstallation Procedure 91 Driver Update 94 PC Controller Setting 95 Main Menu 95 Locking a JOB 97 Unlocking a JOB 98 WIZARD...

Page 98: ...RTANT Do not connect the computer and the DC 646 until the driver of the PC Controller is installed PC Controller is a software used to program a JOB for the DC 646 on your computer Installation of th...

Page 99: ...hile installation is in progress Click More info and then click Run anyway to proceed with the installation This software has been thoroughly tested and can be used without any problems If you upgrade...

Page 100: ...r Everyone Multiple users on the same computer Just me Only one user on the computer Select either one and click Next REFERENCE To install the PC Controller in a certain place click Browse then specif...

Page 101: ...ogramming a JOB for DC 646 Via Computer PC Controller IMPORTANT Click Close User Account Control dialog may appear while installation is in progress Click Yes to proceed with the installation REFERENC...

Page 102: ...PC Controller is installed If you are requested to enter a password of the administrator account during installation of the PC Controller enter the password of the user with administrative rights sho...

Page 103: ...Select the Others folder when there is no corresponding language folder Double click the folder of the language to be used If you are using a 32 bit computer double click the DPinst folder If you are...

Page 104: ...he installation This software has been thoroughly tested and can be used without any problems Click Finish to close the installation file Connect the DC 646 and your computer with a USB cable and then...

Page 105: ...ogramming a JOB for DC 646 Via Computer PC Controller Checking whether the driver is successfully installed From the start menu click Settings Click System Click About Click System info under Related...

Page 106: ...res Click Hardware and Sound Click Device Manager Click Settings charm Click Control panel Windows 8 1 Installation is successful if the Device Manager dialog indicates that USB DC 646 is saved in Uni...

Page 107: ...r PC Controller Installation is successful if the Device Manager dialog indicates that the USB DC 646 is saved in the Universal Serial Bus controllers Windows 7 1 Click Start on the task bar 2 Click C...

Page 108: ...For Windows 10 Windows 8 1 and Windows 7 if User Account Control dialog appears during uninstallation of the PC Controller click Yes If you are requested to enter a password of the administrator accou...

Page 109: ...ogramming a JOB for DC 646 Via Computer PC Controller Windows 8 1 2 Click Control panel From the list of Apps features select DC 646 PC Controller V and click Uninstall Click Uninstall 1 Click Setting...

Page 110: ...cedures From the Uninstall or change a program list select DC 646 PC Controller V and click Uninstall Click Yes Click Start on the task bar and click Control Panel on the menu Windows 7 From here foll...

Page 111: ...ly one user is logged in when the PC Controller is uninstalled If User Account Control dialog appears during uninstallation of the PC Controller click Yes If you are requested to enter a password of t...

Page 112: ...Uninstallation Procedures 1 Click Settings charm 2 Click Control panel From the list of Apps features select Windows Driver Package Duplo Seiko Corp usbdc646 USB and click Uninstall Click Uninstall Wi...

Page 113: ...r Click Start on the task bar and click Control Panel on the menu Click Uninstall a program under Programs From the Uninstall or change a program list select Windows Driver Package Duplo Seiko Corp an...

Page 114: ...ll the previously installed driver according to the driver uninstallation procedure P 91 Driver Uninstallation Procedure Install a new driver according to the driver installation procedure P 82 Driver...

Page 115: ...program a JOB It is recommended to program a JOB in this mode rather than in the WIZARD mode when the dimensions are already finalized 4 UPLOAD Reads a JOB from the DC 646 and saves it on a computer...

Page 116: ...the JOB 18 SETTING 1 Sets Air Knife Slitter Guide Auto Trail Cut Cut Trim Setting REG mark reading accuracy Read REG Mark REG Mark Spec Fan Register Side Blow Fan Crease Depth Speed and Change Tool S...

Page 117: ...y select the Temporary job check box Locking a JOB This section describes the procedure to lock a JOB in order to prevent the JOB from being overwritten Click DOWNLOAD is displayed in front of the nam...

Page 118: ...nlock a locked JOB WIZARD DIRECT Clear the check box in the upper right part of the screen WIZARD or DIRECT Click DOWNLOAD If you overwrite the locked JOB the message as shown on the right appears To...

Page 119: ...cards are to be aligned in a crosswise and in a lengthwise direction Trim Specify the position of the first cut and right margin slit Gutter Slits Distance between finished documents left right When a...

Page 120: ...ting The lead margin the trail margin and any gutters shorter than 49 mm are chopped up and dropped into the waste box Crease Depth This sets the depth of a crease when a document is creased Side Blow...

Page 121: ...The values entered before selecting the check box are not converted Make sure to select the check box before entering values You can enter values to three places of decimals in inches REFERENCE If yo...

Page 122: ...ross Tool Module Select a tool Perf Micro Sl Score RTM Rotary Tool Module Select a tool for the left tool and the right tool Perf Micro Sl Score Score If you have selected RTM rotary tool module optio...

Page 123: ...the REG mark reading function Enter the distance from the right edge of the document to the side mark in the Side Mark box then click NEXT Enter the distance from the lead edge of the document to the...

Page 124: ...CE e g If you have selected Slitter Module in the Slot 3 L R box and Slot 4 L R box you can enter up to six slit positions If you entered 5 in the Crosswise box of Cards per document as shown in the f...

Page 125: ...r the first crease can be set in the center of the distance between the first cut and the second cut You can set up to 20 crease positions on a document Click FUNCTION The function setting screen appe...

Page 126: ...document jam REFERENCE 3 REG Mark If you are using the REG mark reading function select Enable 4 REG Mark Spec Select Standard or Bold When using specially treated documents print a bold REG mark on...

Page 127: ...mm and trail margin shorter than 49 mm are chopped up and dropped into the waste box 5 Slitter Guide When using the module in the slot as a sliter guide select Enable When not using it as a slitter g...

Page 128: ...the position where the document is fed for the distance of the trail margin plus extra length This is e ective for dropping a document such as when the trail margin is jammed between the roller and t...

Page 129: ...change the details click the item and re enter it REFERENCE You can fine adjust the setting positions of the JOB Up Each click on Up decreases values by 0 1 mm in a vertical direction Upward Down Each...

Page 130: ...rary job check box To save this JOB in the DC 646 1 Click DOWNLOAD 3 Click OK When the DC 646 is turned OFF or another JOB is retrieved the temporarily saved JOB is deleted If you download the data to...

Page 131: ...ears when the settings values functions are changed and not saved or downloaded To return to the menu screen without saving or downloading the data click OK To save or download it click Cancel REFEREN...

Page 132: ...sure to select the check box before entering values Click DIRECT Select a JOB programming mode When the Advanced Mode check box is selected the advanced mode is selected When it is cleared the simple...

Page 133: ...ule from the Slot 4 L R box Slitter Module RTM Rotary Tool Module option Standard Module If you have selected CPM cross tool module option or RTM rotary tool module option in the Slot 2 L R box in ste...

Page 134: ...om the Paper size box Width Custom size To use custom size documents enter a value of the document width in the Width box If you have selected standard size in step 11 the selected document width valu...

Page 135: ...ce from the right edge of the document to the side mark in the Side Mark box Enter 0 if you do not use the Read REG Mark function Lead Mark Enter the distance from the lead edge of the document to the...

Page 136: ...You can fine adjust the setting positions of the JOB Up Each click on Up decreases values by 0 1 mm in a vertical direction Upward Down Each click on Down increases values by 0 1 mm in a vertical dire...

Page 137: ...box to connect the line Click UPLOAD 2 Click YES Clicking NO returns to the previous screen without uploading it Uploading all JOBs from the DC 646 1 Click ALL JOBS and click UPLOAD JOB No 1 to 250 ar...

Page 138: ...YES Clicking NO returns to the previous screen without uploading it You can download this saving file The icon is displayed for the locked JOB REFERENCE Clicking END finishes uploading it 3 The detail...

Page 139: ...TTING REFERENCE Click the DEFAULT tab Set each default setting The optional items do not appear on this screen if you do not set the optional devices Paper Size User Size You can save a custom size do...

Page 140: ...ustom Size Default Set the default values when using documents of other size than the standard size Enter each value in the W Width box and L Length box REG Mark This sets the default position of the...

Page 141: ...4 mm and more Bold 2 mm and more Standard Bold REFERENCE Enable re editing Wizard JOB data If you select this check box the retrieved JOB data is displayed on the WIZARD screen If you have programmed...

Page 142: ...an be saved as an XML file REFERENCE JOB that was programmed or edited in the advanced mode the settings for RTM rotary tool module option and CPM cross tool module option are not reflected in the XML...

Page 143: ...Fan and Read REG Mark appear when these settings are set to enable on the OPTION MODULE tab of the MAINTENANCE screen The MAINTENANCE setting screen is locked with the password To change the MAINTENAN...

Page 144: ...Trail Cut check box to enable this function Enable Processes optimum trail margin cut for a JOB Disable Does not perform the auto trail cut regardless of the length of the trail margin Slitter Guide W...

Page 145: ...shorter than 49 mm are chopped up and dropped into the waste box Read REG Mark REG mark reading accuracy This sets REG mark reading accuracy Selected accuracy is enabled when REG mark is read When the...

Page 146: ...tools when you set CPM cross tool module option or RTM rotary tool module option in slot 2 to slot 4 When setting is completed click OK Clicking BACK returns to the previous screen without changing th...

Page 147: ...rocess the next document If error occurs three times continuously processing stops Select the Reject check box to enable this function Double Feed Detection This function detects a double feed Select...

Page 148: ...3 digit barcode When processing documents with 3 digit barcode printed select the 3 digit check box REFERENCE For detailed information contact your dealer CPM o pos Adj CPM Cross Tool Module o positio...

Page 149: ...ase printed documents are shrunk by heat generated on digital printer by entering the original document size and document size after shrunk the DC 646 automatically calculates the shrinkage ratio and...

Page 150: ...Fold Position are displayed To change the settings click the text box that you want to change and enter a value Clicking OK saves the setting and returns to the previous screen Clicking BACK cancels...

Page 151: ...TART key resumes the operation Manual Press the START key to resume the operation Gap timing If you have selected Automatic on the Batch Separation screen in step 2 click the up down icon to set a rec...

Page 152: ...CANCEL to proceed to another operation REFERENCE Alignment Gives priority to alignment of finished products Decreases processing speed Speed Gives priority to processing speed Reduces accuracy of ali...

Page 153: ...Jm646 Extension of the file saving all JOBs Am646 REFERENCE If you enter values on the Apply Shrinkage screen and the Adjust All screen and then overwrite the locked JOB Job No is locked Cannot overwr...

Page 154: ...IMPORTANT If the file extension is Am646 the maximum JOBs that can be saved in the DC 646 are all saved When saveing a file with Am646 in the DC 646 all JOBs saved in the DC 646 at that time are over...

Page 155: ...tails are displayed by clicking Detail Display REFERENCE REFERENCE Clicking BACK returns to the previous screen without selecting a JOB 2 If you change the settings you can re enter a correction value...

Page 156: ...step 3 3 The JOB details appears on the DIRECT screen Clicking BACK returns to the screen of JOB data list REFERENCE Clicking FUNCTION displays the function settings of the JOB To save the corrected...

Page 157: ...DIRECT mode the JOB data is displayed on the DIRECT screen If you re enter the data which was programmed in the WIZARD mode on the DIRECT screen it is also displayed on the DIRECT screen If you click...

Page 158: ...box of the item to be corrected and re enter a correction value Clicking SAVE saves the JOB data as a file in the computer Clicking FUNCTION displays the function settings for the JOB To change the se...

Page 159: ...it 3 Download is completed Click OK REFERENCE REFERENCE If you have programmed the JOB in the DIRECT mode the JOB data is displayed on the DIRECT screen If you re enter the data which was programmed...

Page 160: ...confirming the settings 1 Select a JOB from the list of saved JOB log and click Job Detail Saved JOB Log Click Saved Job log The list of saved JOB log is displayed Up to 999 JOBs are logged in the li...

Page 161: ...ily saved JOB is deleted Clicking FUNCTION displays the function settings of the JOB To save the corrected JOB on the computer click SAVE and then specify a file name and location to save To save the...

Page 162: ...saved as JOB log in the DC 646 Up to latest 50 processed JOBs are saved If the number of saved JOBs exceeds 50 they are deleted in chronological order The JOB logs are displayed in the lower part of...

Page 163: ...re enter the data which was programmed in the WIZARD mode on the DIRECT screen it is also displayed on the DIRECT screen If you click SETTING and select the Enable re editing Wizard JOB data check box...

Page 164: ...part of the main menu screen Click the START key or TEST key to start the JOB To overwrite the data click YES Click OK REFERENCE If you download the data to the locked JOB the message as shown on the...

Page 165: ...YES Click the JOB log that you want to retrieve then click Job log Details The JOB is temporarily downloaded The selected JOB number and JOB name are displayed in the upper part of the main menu scree...

Page 166: ...s the DC 646 turned ON 3 Windows Is USB DC 646 Ver saved as a USB controller in the Device Manager dialog 4 Is the USB cable 3 meters or shorter Communication Error 002 003 004 1 Restart the DC 646 an...

Page 167: ...last row of cards on the document will be cut into pieces Then the Cut Trim Setting will be set to No bleed mode The gutter slits are less than 5 mm The gutter slits are output on the exit tray on thi...

Page 168: ...Memory read error Memory write error I O Communication error Cooling fan lock error Main slitter communication error Solution Turn OFF the DC 646 and turn it ON again If the same message appeared aga...

Page 169: ...ate PDF Template When saving a JOB programmed by using the PC Controller you can programme a PDF template P 155 How to Use Template 1 Click SETTING The layout created on the JOB can be saved in PDF 00...

Page 170: ...150 PDF Template 2 Click the DEFAULT tab Set each default setting 3 If you select the PDF Template creator check box the JOB programmed can be saved as a PDF template Program a JOB and click SAVE...

Page 171: ...plate 6 Crop marks Creates crop marks on a PDF template All tools Creates crop marks and tool marks Bleed only Creates crop marks only 7 DC 646 Barcode Creates barcode on a PDF template Standard size...

Page 172: ...1Duplo20160125 front Sheet 320 0x450 0 Finished 150 0x200 0 Slit1 10 0 Cut1 20 0 CPM RTM SLM 0 0 1 6 Crop marks 5 Job info 8 Barcode position area 7 DC 646 Barcode REG mark Perforation Crease Score Fi...

Page 173: ...d product di er depending on the barcode size If the imposed positions are out of the specifications the alert screen as shown on the right appears Clicking OK saves barcode position as being out of t...

Page 174: ...ed product is out of the REG mark specifications the message as shown on the right appears Clicking OK saves REG mark position as being out of the specifications Clicking Cancel cancels saving a PDF f...

Page 175: ...click NO the DIRECT screen reappears How to Use Template If you install the PC Controller a shortcut of DC 646Job Template is automatically created on the desk top Double click the shortcut A template...

Page 176: ...e Template are described in the Template Users Manual Double clicking Template Users Manual E Rev opens the PDF of Template Users Manual 2 They are is in the folder in which the PC Controller is insta...

Page 177: ...messages When Messages Appear on the OK Monitor 158 When Messages Appear 161 When Service Call Messages Appear 170 When a Document Jam Has Occurred 173 J2 FEED TRAY 173 J3 FEED ERROR 174 J4 CCD AREA...

Page 178: ...terlock System for Safety 2 Turning the switch to the right releases the emergency stop P xiv Emergency Stop Function There is no document on the feed tray Load a document on the feed tray 1 A documen...

Page 179: ...ains in the gutter area cut or crease area There is a document jam in the gutter area cut or crease area Remove the document from the gutter area cut or crease area and then press the STOP key P 182 J...

Page 180: ...has become full during processing a document 1 Remove the waste from the waste box 2 Remove the accumulated waste from the waste box and then press the STOP key P 187 J9 WASTE BOX A document remains...

Page 181: ...m in the document feed area Solution Remove the document from the feed area and then press the STOP key P 174 J3 FEED ERROR Status There is a document jam in the CCD area Solution Remove the document...

Page 182: ...re is a document jam in the cut or crease area Solution Remove the document from the cut or crease area and then press the STOP key P 182 J7 CUT CREASE Status There is a document jam in the document e...

Page 183: ...nt jam remains in the waste box during processing Solution Remove the waste from the waste box and then press the STOP key P 191 J11 WASTE BOX Status The document length that was saved at JOB entry is...

Page 184: ...area and then press the STOP key P 182 J7 CUT CREASE Status The gutter deflector 1 2 is locked shows a deflector number Solution Remove the document from the gutter deflector area and then press the S...

Page 185: ...n the slot 2 4 shows a slot number Solution Install the displayed module in each slot If OK is displayed a correct module is installed in the slot The left display is an example It di ers depending on...

Page 186: ...area P 188 J10 REJECT AREA Status Waste remains in the waste box Solution Remove the waste from the waste box P 187 J9 WASTE BOX P 191 J11 WASTE BOX Status A document remains on the exit tray Solution...

Page 187: ...heck barcode Is digit correct Are any alphabetical letters included Make a document with correct barcode Status The machine failed to read REG mark because of blot on the document Solution Check that...

Page 188: ...he STOP key to clear the error then change the JOB details so that the gutter slits slits or perforations of the RTM rotary tool module option is not overlapped with either range of 55 1 60 mm and 95...

Page 189: ...ly Shrinkage or Adjust All are out of specifications P 216 Specifications Solution Enter correct value s The gutter slits are output on the exit tray on this job to clear RTM pos adj in Setting 2 are...

Page 190: ...Status Error in the elevator Solution 1 Remove the documents from the feed tray and then press the STOP key 2 Turn OFF the power and then turn ON again in a few seconds If the same error message rema...

Page 191: ...down the message and contact our service person Status Communication error in the DC 646 Solution Turn OFF the power and then turn ON again in a few seconds If the same error message remains displaye...

Page 192: ...ge Status and Solution Status Communication error in the DC 646 Solution Turn OFF the power and then turn ON again in a few seconds If the same error message remains displayed write down the message a...

Page 193: ...so that the height of the document stack does not exceed the MAX level J2 FEED TRAY When a Document Jam Has Occurred WARNING Do not touch the tool Doing so may cause injury Before removing the jammed...

Page 194: ...he machine is reset and the error message is cleared J3 FEED ERROR IMPORTANT A document jam has occurred in the document feed area or the feeding area Follow the procedure below to remove the jammed d...

Page 195: ...removed by the procedure above page attempt to remove the document according to the following procedure Press the STOP key to clear the error The machine is reset and the error message is cleared Open...

Page 196: ...and the top cover 3 If the jammed document cannot be removed by the procedure above attempt to remove the document according to the following procedure Press the JOG Forth key to eject the document Pr...

Page 197: ...eset and the error message is cleared Close the top cover 2 and the top cover 3 J5 MSM SLOT2 A document jam has occurred in the margin slitter module or slot 2 Follow the procedure below to remove the...

Page 198: ...key to eject the document Open the top cover 2 and the top cover 3 If the jammed document cannot be removed by the procedure above attempt to remove the document according to the following procedure...

Page 199: ...lifting it up Slowly lower the module in slot 1 and slot 2 Check to see that the pins on both sides are securely fitted in the modules Slot 2 Slot 1 Close the top cover 2 and the top cover 3 Remove t...

Page 200: ...l if SLOT LOCK or SLOT UPPER LOCK appears REFERENCE Remove document from SLOT3 4 to clear J6 IMPORTANT Press the JOG Forth key to eject the document The JOG Back key is inactive when a document is jam...

Page 201: ...the slot 3 and slot 4 by lifting them up Remove the jammed document by using the supplied pliers Open the top cover 2 and the top cover 3 If the jammed document cannot be removed by the procedure abov...

Page 202: ...ent jam has occurred in the cutter module or the creaser module Follow the procedure below to remove the jammed document Follow the procedure below as well if CUTTER LOCK or CREASER LOCK appears REFER...

Page 203: ...tive when a document remains inside of the machine If the jammed document cannot be removed by the procedure above attempt to remove the document according to the following procedure Open the top cove...

Page 204: ...the two fixing screws Grasp the handle to take out the creaser module by lifting it up Remove the jammed document by using the supplied pliers Grasp the handle to take out the cutter module by lifting...

Page 205: ...creaser module and the cutter module Connect the connectors of the creaser module or the cutter module The figure on the right shows a view from the non operator s side Left side connector Creaser mo...

Page 206: ...s inside of the machine If the jammed document cannot be removed by the procedure above attempt to remove the document according to the following procedure Remove the jammed document with hands Press...

Page 207: ...nly P 63 Function Setting 2 P 127 SETTING 2 The waste box has become full of waste during operation Accumulation of waste may cause a document jam J9 WASTE BOX Remove document from waste box to clear...

Page 208: ...t all the way in Press the STOP key to clear the error The machine is reset and the error message is cleared J10 REJECT AREA A document jam has occurred in the reject area Follow the procedure below t...

Page 209: ...to remove the document according to the following procedure Remove the document from the exit tray When removing the document from the exit tray Remove the jammed document from the reject area Close...

Page 210: ...is reset and the error message is cleared Remove the document from the arrow area When removing the document from the waste box area Open the front cover then take out the waste box Put the waste box...

Page 211: ...machine is reset and the error message is cleared Slit waste is jammed in the chute area because it cannot drop in the waste box smoothly Follow the procedure below to remove the waste J11 WASTE BOX...

Page 212: ...ear the error The machine is reset and the error message is cleared If the document is longer than the length that was saved at JOB entry processing stops halfway and the document is ejected J12 DOCUM...

Page 213: ...ing When a Document Jam Has Occurred 5 Check that the document length on the feed tray is the one that was saved at JOB entry Press the STOP key to clear the error The machine is reset and the error m...

Page 214: ......

Page 215: ...maintenance for the machine Daily Maintenance 196 Cleaning the Slitter Tool 196 Cleaning the Sensors 197 Cleaning the Conveyance Rollers 204 Cleaning the Skew Correction Belt 205 About Slitter Tool In...

Page 216: ...on the exterior with a dry soft cloth Never use alcohol or solvent cleaner It may tarnish or damage the exterior finish Do not put diluted petroleum or insecticide It may cause fire WARNING Daily Mai...

Page 217: ...t side of the reject area with an air blower Open the top cover 2 and the top cover 3 Close the top cover 2 and the top cover 3 Cleaning the Sensors Sensor on the right side of the reject area Air blo...

Page 218: ...en the top cover 2 and the top cover 3 Grasp the handles to take out the module from slot 2 by lifting it up Clean the sensor on the right side of slot 2 with an air blower Sensor on the right side of...

Page 219: ...le in slot 2 Slowly lower the module in slot 2 Check to see that the pins on both sides are securely fitted in the module Close the top cover 2 and the top cover 3 Open the top cover 2 and the top cov...

Page 220: ...ean the sensor on the right side of slot 4 with an air blower Slowly lower the module in slot 4 Check to see that the pins on both sides are securely fitted in the module Enlarged view Tighten the two...

Page 221: ...er 3 Sensor on the right side of the creaser module REFERENCE Disconnect the connector of the creaser module The figure on the right shows a view from the non operator s side Left side connector Creas...

Page 222: ...heck to see that the pins on both sides are securely fitted in the module Tighten the two fixing screws of the creaser module REFERENCE Operator s side Connect the connector of the creaser module The...

Page 223: ...2 203 Daily Maintenance Daily Maintenance 6 Close the top cover 2 and the top cover 3 Sensors at the exit area Clean the sensors at the exit area with an air blower Air blower...

Page 224: ...ery time the top cover 1 is opened closed the conveyance rollers turn 60 degrees Wipe o the toner and debris on the rollers with a tightly wrung cloth Do not wipe the rollers with anything other than...

Page 225: ...while turning the skew correction belt with your hand Wipe o the paper dust with a cloth while turning the skew correction belt with your hand WARNING Do not put your hands or fingers in the feeding p...

Page 226: ...ut Slitter Tool Intersection Correction Lid Front guide assy Move the slitters to the center of the module Slitter Slitters di er in shape depending on modules The slitter 3 and the slitter 4 are the...

Page 227: ...ndicated part in the figure on the right with the jig REFERENCE 4 Pull out the jig while pushing the lid downward Make sure that the tool intersection is corrected The figure on the right shows that t...

Page 228: ...t the jig into the hole of the lid while sliding the lid downward 3 Push the jig in the direction of the arrow to correct the intersecting lower tool The figure on the right shows that the upper tool...

Page 229: ...ise the lid and tighten the hexagon socket head cap screws REFERENCE 5 Tighten the two hexagon socket head cap screws to secure the lid Hexagon socket head cap screw Lid Front guide assy Attach the fr...

Page 230: ...e front cover and take out the waste box Then remove the waste in the waste box WARNING Be sure to confirm that the machine is fully stopped before removing the accumulated waste to prevent your hands...

Page 231: ...ks release the contact of the back up rollers and the press rollers according to the following procedure The hexagon socket head cap screws releasing the contact of the back up rollers and the press r...

Page 232: ...the back up roller pressure counterclockwise by using the supplied hexagon wrench The figures on the right show 1 to 3 Carry out the work for 4 to 8 and 10 to 11 in a similar way Turn the hexagon soc...

Page 233: ...hexagon socket head cap screws without removing the cover REFERENCE When using the machine again be sure to bring the back up rollers into contact with the press rollers by tightening the loosened hex...

Page 234: ......

Page 235: ...Specifi cations 7 Specifi cations Chapter 7 Specifi cations 7 Specifications This chapter lists the machine specifications Specifications 216...

Page 236: ...ng the cut and crease accuracy may be e ected by number of creases and the depth of creases Processing accuracy for documents of over 670 mm may vary Side margin slits positions 3 2 55 mm from the sid...

Page 237: ...l devices Rotary Tool Module Cross Tool Module Optional Slitter Module PC Arm Side Air Power supply 100 VAC 10 50 60 Hz 115 VAC 60 Hz 230 VAC 50 60 Hz Power consumption Consumption Standby Current Pow...

Page 238: ...ng to IEC6064 1 Safety standard UL CE Low Voltage Directive Machinery Directive VCCI FCC The specifications are subject to change without prior notice Document Curl Due to the automated slitter functi...

Page 239: ...219 Appendix Appendix This chapter lists an index Index 220...

Page 240: ...leaning the Slitter Tool 196 Clear 96 CLEAR key 7 Connect 96 Control panel 2 Convert to a PDF template with cut block impositions 151 Counter 8 CPM o pos adj 58 64 128 CPM on pos adj 58 64 128 Crease...

Page 241: ...31 39 61 Notes on end mark printing area 27 NUMERIC key 7 O OK Monitor 6 Option Module 1 99 P Paper Jam 173 Paper size 114 Paper Size 99 103 Pause Feeding Mode 53 PC arm mount 2 PC Controller 79 88 9...

Page 242: ...lot 1 18 Slot 2 18 SLOT2 3 4 TOOLS 57 Slot 3 18 Slot 4 18 Specifications 216 Speed 33 41 57 62 100 108 STACKER 59 Stacker Setup 96 Stack priority 59 67 standard module 43 Standard module 5 34 START ke...

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