Duplo DocuCutter CC-228, Service And Parts Manual

Page 1: ...DocuCutter CC 228 SERVICE PARTS and WEEE MANUAL Rev 042013 Effective from S N 881041304078...

Page 2: ...2004 108 EC Standard DocuCutter Ultra Cut CC 228 UC 1 30 UL60950 1 2nd Edition 2007 03 27 CSA 22 2 No 60950 1 07 2nd Edition 2007 03 EN60950 1 2006 A11 2009 A1 2010 EN61000 3 2 EN61000 3 3 EN61000 6...

Page 3: ...ubelle marqu e d une croix indique que dans les pays europ ens ce produit ne doit pas tre limin comme des ordures m nag res Recyclez le dans les sites adapt s qui vous seront indiqu s par les autorit...

Page 4: ...ic Cables Battery Batteries PCBA PCB s over 10 square centimeters in size Bromides Plastic Containing Bromides In considering of separate collection plastics are subdivided into the following categori...

Page 5: ...A C power source before performing any services procedure 3 The hardware used is METRIC Replace hardware only with the same size as was originally used 4 Observe caution when cutting cable ty wraps so...

Page 6: ...t Asm 14 2 9 Rear Lower Transport Roller Asm 15 2 10 Front Upper Transport Roller Asm 16 2 11 Rear Upper Transport Roller Asm 17 2 12 Feed Roller Asm 18 2 13 Cutter Transmission Asm 19 2 14 Cutting Kn...

Page 7: ...Max Paper Weight 120gsm 350gsm Feeder Capacity 75 sheets 200gsm Receiving Tray 500 business cards Speed Up to 130 business cards per min Accuracy 0 3 mm Dimension 13 8 W x 15 4 D x 13 H Net Weight 60...

Page 8: ...881 K00 000A Asm Transmission Roller Lower Rear 1 10 2 10 881 L00 000A Asm Transmission Roller Upper Front 1 11 2 11 881 M00 000A Asm Transmission Roller Upper Rear 1 12 2 12 881 N00 000A Asm Feed Rol...

Page 9: ...r SQ 2 58V 3A 1 7 2 1 07 881 708 0000 Crank Knife Driving 1 8 2 1 08 881 707 0000 Bushing OD8 ID6 2 1 9 2 1 09 00B L12 60ZZ Ball Bearing L 1260ZZ 1 10 2 1 10 08P 17G 0635 Pulley 0 8 P 17G ID6 35 1 11...

Page 10: ...or CKM245 01AH 1 9 2 2 09 02P 17G 0500 Pulley 0 2 P 17G ID5 00 1 10 2 2 10 00B 0XL 132C Belt 0 2P 132XL 1 MAR 11 2 2 11 881 B11 000A Standoff Slitter Module Positioning 1 12 2 2 12 00A 000 1501 Asm PC...

Page 11: ...1101 Rubber Foot 1 NBR 3 2 3 03 00F 000 0003 Fan DC 12V 1 4 2 3 04 00A 000 0161 Asm Driver Box Common 1 PCBA 5 2 2 05 00T 000 1405 Transformer 1 6 2 2 06 00R 000 0301 Rectifier Board 1 PCBA 7 2 2 07...

Page 12: ...Graphite Gasket OD16 ID10 1 1 Nylon 13 2 5 13 881 E13 000A Nut Center Alignment 1 14 2 5 14 881 104 0000 Knob Center Alignment 1 15 2 5 15 881 E15 000A Nylon Graphite Gasket OD21 ID10 2 1 Nylon 16 2...

Page 13: ...12...

Page 14: ...Asm Stop 1 2 6 03 03 881 F03 030A Bracket Separator Sitting 1 2 6 03 04 881 F03 040A Pin Separator Spring Holding 1 2 6 03 05 881 F03 050A Spring Separator 1 2 6 03 06 881 F03 060A Pin Pivot Separator...

Page 15: ...Index P N Name Q TY 1 2 8 01 881 H01 000A Roller Transport CC 228 1 2 2 8 02 00G M10 1910 Gear M1 19T ID10 1 3 2 8 03 00B F19 80ZZ Ball Bearing LF 1980ZZ 2 4 2 8 04 00C 016 080A Collar OD16 ID8 1 5 2...

Page 16: ...9 01 881 H01 000A Roller Transport CC 228 1 2 2 9 02 00G M10 1910 Gear M1 0 19T ID10 1 3 2 9 03 00B F19 80ZZ Ball Bearing F 1980ZZ 2 4 2 9 04 00C 016 080A Collar OD16 ID8 1 5 2 9 05 08P 51G 0800 Pull...

Page 17: ...Upper Transport CC 228 1 2 2 10 02 00G M10 1910 Gear M1 0 19T ID10 1 3 2 10 03 881 L03 000A Nylon Graphite Gasket OD14 ID8 2 1 Nylon 4 2 10 04 00H L12 800A Housing 1280 Ball Bearing 00H 000 0501 2 5...

Page 18: ...Roller Transport 1 2 2 11 02 00G M10 1910 Gear M1 0 19T ID10 1 3 2 11 03 881 L03 000A Nylon Graphite Gasket OD14 ID8 2 1 Nylon 4 2 11 04 00H L12 80ZZ Housing 1280 Ball Bearing Transport Rocker 2 5 2 1...

Page 19: ...0A Core Feed Roller 4 2 12 04 881 N04 000A Shaft Feed Driving 1 5 2 12 05 162 107 0400 Bushing OD7 ID6 4 6 2 12 06 00B 062 01ZZ Ball Bearing 6201ZZ 1 7 2 12 07 00H 062 010A Housing Ball Bearing 6201ZZ...

Page 20: ...ate Upper KNIFE MOUNTING 2 3 2 13 03 881 719 000A Link 2 4 2 13 04 881 707 000A Bushing OD8 ID6 2 5 2 13 05 881 P05 000A Shaft Knife Driving 1 6 2 13 06 00B F19 10ZZ Ball Bearing F 1910ZZ 2 7 2 13 07...

Page 21: ...5 2 14 05 881 716 000A Asm Right Upper Knife Holding Spring 1 2 14 05 01 881 716 010A Spring Right Upper Knife Holding Spring Asm 1 2 14 05 02 881 716 020A Pin R L Upper Knife Holding Spring Asm 1 2 1...

Page 22: ...21 Fig 13...

Page 23: ...2 15 09 881 115 0000 Belt Transport Slitting Module 2 PU 10 2 15 10 881 809 020A Roller Transport Slitting Module 4 11 2 15 11 881 806 000A Slitting Wheel Upper CC 228 4 12 2 15 12 00B F69 01ZZ Ball...

Page 24: ...23 Fig 14...

Page 25: ...881 S01 000A Chassis Slitting Module Mounting 1 2 2 16 02 881 S02 000A Stud Rear Safety Cover 2 3 2 16 03 00M 000 0002 Magnet Rear Cover Position 2 4 2 16 04 881 111 000A Thumb Screw Slitting Module F...

Page 26: ...25 Electrical Wiring Diagram...

Page 27: ...e probe pin 1 of the sensor connector on the interface board 3 Covering the sensor the reading of DMM should be less than 0 2V 4 Uncovering the sensor the reading of DMM should be more than 4 5V 5 Mar...

Page 28: ...feed a piece of paper to cut the top margin make sure the cut top margin is 12 7mm if not calibrate the top margin first then do Length calibration Select length 50 Feed a Letter Size sheet thru the...

Page 29: ...mark again if the cut mark is not within spec repeat the calibration 3 Offset This is allowing calibrate the 5th business card in a sheet which is possibly longer than the spec Assume the 5th card len...

Page 30: ...29 Feed Tray Tension Adjustment Factory setting the spring position as shown below Increase Tension Decrease Tension...

Page 31: ...ing or miss feed Set 1 or 2 for lighter paper and 4 or 5 for heavier paper 1 Hold for 4 seconds 2 Press to select settings 1 5 Use table below for references 3 Press to save settings Setting Paper Wei...

Page 32: ...t into apex of registration roller firm 4 Underneath the feed tray has 5 5mm nut to hold the side guide loosen the nut and align it against the paper to make it straight Fasten the nut 5 Feed a sheet...

Page 33: ...trigger the display will change to If the display remains it means that sensor is bad Sensor Function Board Connection Connector S1 Feed Tray Sensor Interface Board I 20 S2 Input Sensor Interface Boar...

Page 34: ...Cover Check top cover interlock switch Check Rear Cover Check rear cover interlock switch Check Waste Bin Check waste bin interlock switch Finish card not clean and neat 1 Adjust the cutting knife gui...

Page 35: ...34 No Power 1 Check Fuse 2 Check power plug 3 Check power board has 5V and 36V output Paper buckled at feed ramp 1 Adjust the feed tray tension spring position...

Page 36: ...0S 000 1514 Sensor Paper CC 228 00S 000 1515 Sensor Mark Reader White CC 228 00A 000 0207 Sensor Paper Black 00S 000 1604 Separator Feed CC 228 00A 000 1001 Asm PCB Logic 00C 000 0083 Cable 34 pin 55c...

Page 37: ...e 00S 000 6101 Switch 115 230V Selectable 00M 000 0403 Motor SQ 2 58V 3A 00M 000 0401 Motor SQ 2 8V 1 7A Alternative 3 9V 1 2A 00R 000 0301 Rectifier 881 704 000A Knife Upper CC 228 881 705 000A Knife...