Duplo Duprinter DP-22SII, Instruction Manual

Page 1: ...t can be retrieved whenever needed ruction Manual P 22S 22L 24S Ver 1 operation and periodic maintenance are l for ensuring safe use of this machine ghly read this manual before using this e DUPLO COR...

Page 2: ...s manual before using this machine After using this manual be sure to keep it in a place to handy reference Introduction PLEASE NOTE In the interest of upgrading our products specifications and other...

Page 3: ...e standard paper size to another larger or smaller standard paper size 94 Reduction a P 40 This function slightly reduces the size of a document when printing to the same standard paper size as the do...

Page 4: ...HIJKLNO PQRSTUVWXYZ ABCDEFGH ABCDEFGHIJKLNO PQRSTUVWXYZ abcdefghijklmnopqrs Text Text Photograph Photograph Book Shadow Eraser Mode a P 60 This function erases the shadows on the center or edges of bo...

Page 5: ...sets 1 1 1 1 Changing Print Quantity per Document a P 67 This function changes the number of prints made from each document 2 2 2 3 2 3 3 3 3 1 Documents 1 1 3 1st document 5 copies x 2 sets 2nd docu...

Page 6: ...ument Printing Paper Specification 28 Acceptable Documents 28 Acceptable Printing Paper 28 How Platemaking and Printing is Performed 29 Platemaking 29 Printing 29 Chapter 2 Printing Using Basic Functi...

Page 7: ...g Position Adjustment Function 77 On Line Print Function Available Only With Interface Kit Installed 78 Chapter 5 Replacing Consumables Replacing the Ink Pack 80 Replacing the Master Roll 83 Replacing...

Page 8: ...7 2 1 Contents Chapter 7 Specifications and Maintenance Specifications 114 Appendix Index 118 Quick Operation Guide 120...

Page 9: ...side the circle In the example shown here the prohibited act is disassembly A black disc indicates an instruction or sometimes a prohibited action The instruction itself is indicated by pictorial symb...

Page 10: ...bend the power cord Doing so may result in fire or electric shock Do not insert or drop metal flammable material or other matter through the ventilation holes into the machine interior Doing so may r...

Page 11: ...ord Tugging the cord may damage it expose conductors or cause disconnections etc resulting in fire or electric shock Do not place the machine in an unstable position such as on an unsteady support or...

Page 12: ...Safety Please Read and Observe Warning Sticker Keep the WARNING stickers clean at all times If stickers become damaged or come off replace them with new ones No Parts No Name Q ty q L1 T3060 Warning S...

Page 13: ...alling the machine in the direct sunlight or heat such as near a stove Ink may deteriorate and may cause bad prints while the machine may indicate errors due to overheating caused by sunlight Also avo...

Page 14: ...d breakdowns Before cleaning turn the power switch OFF and then remove the power plug from the outlet To clean the reader glass use a dry soft cloth and lightly wipe off any dirt WARNING Before cleani...

Page 15: ...postcards cannot be duplicated without government consent Government issued papers pertaining to stamps liquor and sales tax laws cannot be duplicated 2 Printed Matter that Require Caution Printed is...

Page 16: ...4 115 DP 24SII A3 B4 A4 B5 86 B4 A4 B5 A5 81 A3 A4 B4 B5 70 STD STD 1 1 1 4 7 Notes on Safety Please Read and Observe Conventions Used in This Manual Each page of descriptions in this manual of how to...

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Page 18: ...his chapter carefully before attempting to use the printer System Setup 18 Part Names and Their Functions 19 Printer Appearance 19 Control Panel 22 LCD Panel 24 Turning Power ON OFF 25 Turning ON Prin...

Page 19: ...p as follows Personal computer Key card counter Duplo Direct Print System Documents prepared on a personal computer can be printed on this machine PC interface kit is required to connect this machine...

Page 20: ...re r Side guides Slide to match the width of the paper t Feed tray Load paper in this tray y Support tray Pull out when loading paper u Power switch Press to switch the power on and off i Cabinet Opti...

Page 21: ...rum unit Ink pack Scanner unit Lever This lever releases the ink pack holder Master set lever When the master set lever is pushed the master is pulled in and set Lever This lever is locks or unlocks t...

Page 22: ...jams etc 4 Print tray Holds the printed paper 5 Paper stopper Slide to match the size of printed paper 6 Paper stacker guides Slide to match the size of printed paper 7 Master ejection box Open to rep...

Page 23: ...and photograph mode Each press of this key moves the position of the lit lamp that indicates the selected document mode Document mode indicator lamps The lamp of the selected mode lights r LCD panel D...

Page 24: ...Standard Mode settings Press and hold for at least 0 5 seconds 1 X key Press to enter the number of prints and number of sets for sectional prints 2 Key pad Use to enter the number of prints 3 CLEAR k...

Page 25: ...isplays the number of prints to be made w Sets Displays the number of sets to be printed e Zoom ratio Displays the selected enlargement reduction ratio Reference page 33 65 0sht 1set q w e 1 0 0 LCD P...

Page 26: ...to the printer and a wall outlet Switch the power switch to the position The power turns ON The message SET PRINT PAPER is displayed on the LCD panel The printer functions are now set in Standard Mode...

Page 27: ...is first turned ON or ALL CLEAR key is pressed the functions are reset to standard mode The standard mode settings are as follows Print quantity 0 Print position Standard lit Print speed Standard lit...

Page 28: ...Key Card Counter for details Inserting a key card When you turn on the power the icon shown at right is displayed if no key card has been inserted in the key card counter Insert a key card in the key...

Page 29: ...made remove and then reload the document Always use documents of the same size If you load documents of different lengths the printer may not operate correctly Acceptable Printing Paper DP 22SII DP 2...

Page 30: ...eeder roller and paper separator unit is pressed against the drum unit by the press roller There are small holes over only the image area of the master that is attached to the drum and ink that seeps...

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Page 32: ...aper Feed Pressure 35 Loading Documents 36 Positioning the Document 36 Loading Document on Document Glass Plate 37 Loading Document in ADF Available only when ADF installed 38 Enlargement and Reductio...

Page 33: ...cument on Document Glass Plate Open the document cover Place the document face down on the document glass plate aligned with the scale Close the document cover If you are loading the document in the o...

Page 34: ...r of copies Use the keypad to specify the number of prints to make Tips You can specify up to 9999 prints If you make a mistake entering the number of prints press C CLEAR key then enter the correct n...

Page 35: ...roximately 1 300 sheets in this printer Open the support tray Hold the lever and adjust the side guides to the paper size Load a stack of aligned sheets between the paper guides and press the stack li...

Page 36: ...e paper feed pressure if an feeding error occurs when using thick or thin paper When no thick paper is fed Adjust the paper feed pressure adjuster lever to HIGH When two pieces of thin paper are fed A...

Page 37: ...Document The document can be loaded in the portrait or landscape position IMPORTANT A4 and B5 size documents can be loaded in the portrait or landscape position Use the landscape position when enlargi...

Page 38: ...ass plate Place the document face down on the document glass plate aligned with the guide IMPORTANT When you load a non standard size docu ment place it with the center of the document aligned with th...

Page 39: ...DF mode is automatically selected when a document is loaded in the ADF The ADF then takes priority over the document glass plate in the platemaking process Align the document guide with the marks for...

Page 40: ...cument onto standard size paper using the following zoom ratios European paper sizes DP 22SII A5 A4 141 A5 B5 122 B5 A4 115 U S paper sizes DP 22LII 141 ST LT 129 121 Reductions You can reduce a stand...

Page 41: ...LL CLEAR key In this case all settings are reset to standard mode a page 26 94 Reduction In this mode the copy is printed at 94 the size of the document When it is not possible to print the edges of t...

Page 42: ...eduction using one of the following two methods Set to OFF in the same procedure Press ALL CLEAR key In this case all settings are reset to standard mode a page 26 You can select 94 reduction even whe...

Page 43: ...times to show the screen at right Press SELECT key several times to display actual zoom ratio Each time SELECT key is pressed the display of the LCD panel changes as follows OFF actual zoom ratio OFF...

Page 44: ...argement and Reduction 1 4 7 C 2 5 8 0 3 6 9 X Press X key The scaling ratio is set and the 100 lamp goes out Tip To return to 100 press C CLEAR key Stare platemaking and printing a a a a a See steps...

Page 45: ...CD panel changes as follows European paper sizes U S paper sizes FOR DP 22SII FOR DP 22LII A4 B5 A5 POST LG LT ST MAX FOR DP 24SII POST B4 A4 B5 A5 POST Press FUNCTION SWITCH key The paper size is set...

Page 46: ...45 2 1 2 Printing Using Basic Functions MEMO...

Page 47: ...the document Text mode Enhances the printing of text documents Documents suited for text mode Text documents Documents that include black and white photos that have already been screen processed Text...

Page 48: ...time DOCUMENT MODE SWITCH key is pressed the lit document mode indicator lamp changes as follows Text Text Photograph Photograph Text Tip To return to Text mode use one of the following two methods P...

Page 49: ...When you use the printer on a table install the print tray into the upper fitting Stacking capacity 900 sheets 55 kg high grade paper When you use a cabinet option install the print tray into the lowe...

Page 50: ...49 2 1 2 Printing Using Basic Functions Open out the paper stopper Adjust the paper stacker guides and paper stopper to the size of the printing paper Print Output...

Page 51: ...the printed pages are not trued up Adjusting jump plate Adjust the plate according to the paper size Ex Expand the guides fully when using paper with B4 or larger size Truing up printed pages When usi...

Page 52: ...ng Settings 52 Retrieving Settings 54 Clearing Settings 55 Multiple Printing on One Page 56 2 up Function 56 2 in 1 Layout Available only with ADF installed 58 Book Shadow Eraser Mode 60 Adjusting Pla...

Page 53: ...you want to store Press FUNCTION SWITCH key Press SELECT key several times to show the screen at right Press FUNCTION SWITCH key Press SELECT key several times select SAVE then press FUNCTION SWITCH...

Page 54: ...Functions Saving Settings Press FUNCTION SWITCH key The settings are saved and the standard screen appears IMPORTANT Any previous settings stored in the memory channel will be deleted when you save ne...

Page 55: ...ECT key is pressed the arrow on the LCD panel moves as follows RETRIEVE SAVE CLEAR CANCEL Use the keypad to specify the number you want to retrieve The saved number blinks Select the blinking number P...

Page 56: ...s to return to the standard screen The memory setting that you selected is cleared and the standard screen appears Each time SELECT key is pressed the arrow on the LCD panel moves as follows SAVE RETR...

Page 57: ...Available only with ADF installed 2 up Function Available only with ADF installed This mode prints multiple copies of the document on one page Copying B5 to B4 2 prints on one page Example DP 24SII 2...

Page 58: ...en at right Press FUNCTION SWITCH key The 2 UP selection screen appears Press SELECT key several times to select 2 UP Each time SELECT key is pressed the display of the LCD panel changes as follows 2...

Page 59: ...lways load the documents in the ADF If you are printing the documents at 100 select a printing paper that is the size of the two documents When you enlarge or reduce two documents size by side select...

Page 60: ...select 2IN1 Each time SELECT key is pressed the display of the LCD panel changes as follows OFF 2 UP 4 UP 8 UP 2IN1 Press FUNCTION SWITCH key 2 IN 1 Function is set and the standard screen appears Mul...

Page 61: ...re starting platemaking When you select No shadow erase the shadow is erased from approximately 3mm around the periphery of the document When you select Shadow erase the machine reproduces the documen...

Page 62: ...llows A3 B4 A4 B5 A5 POST OFF A3 U S paper sizes WLT 10x14 LG LT ST POST OFF Press FUNCTION SWITCH key Book Shadow Eraser Mode is set Tip You can cancel Book Shadow Eraser Mode using one of the follow...

Page 63: ...how the screen at right Press FUNCTION SWITCH key The plate darkness screen appears Press SELECT key several times to display the desired plate darkness Each time SELECT key is pressed the display of...

Page 64: ...h Printing In this mode each set comprises the specified number of prints and the machine prints the specified number of sets stopping after each set You can enter up to 15 groups of the specified num...

Page 65: ...Use the keypad to enter the number of prints Example 25 Tip If you make a mistake start over again by press C CLEAR key and start from the beginning When you press C CLEAR key both the number of print...

Page 66: ...e 3 sets Tip If you make a mistake start over again by press C CLEAR key and start from the beginning When you press C CLEAR key both the number of prints and the number of sets are cancelled Press X...

Page 67: ...ress PRINT key The print run starts Repeat steps 8 and 9 until all entered sets have been printed IMPORTANT PLATE MAKING key will not work until all the sets have been printed Press STOP key then C CL...

Page 68: ...can separate the number of prints for up to 15 documents IMPORTANT Select Batch Printing before starting platemaking Press C CLEAR key to clear the number display Press X key sht and set begin to fla...

Page 69: ...of sets are cancelled Press X key The number of prints is set Use the keypad to enter the number of sets Example 3 sets Tip If you make a mistake start over again by press C CLEAR key and start from t...

Page 70: ...e document for the last entered number of prints and sets at the bottom Press PLATE MAKING key Platemaking starts IMPORTANT Plate making and printing starts from the last entered print and set quantit...

Page 71: ...e cluster is required for dividing sections with tape You can select Batch Printing after platemaking When the optional tape cluster is installed you cannot stop printing after each section See the us...

Page 72: ...rious Functions Leave end of tape approximately 1 cm out Close the cover Batch Printing 1cm Tip The paper tapes are inserted so that the length of the paper tape separating sets is longer than the pap...

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Page 74: ...uch as the confidential safeguard function and the print speed and print position adjustments Confidential Safeguard Function 74 Total Counter Display Function 75 Print Speed Adjustment Function 76 Pr...

Page 75: ...ential Safeguard function is cleared Platemaking still functions even if the Confidential Safeguard function in ON Press STOP key while also pressing C CLEAR key The machine beeps and the Confidential...

Page 76: ...NT If the machine is printing press STOP key to stop the print run Press STOP key The total print and plate counts are displayed while you press and hold STOP key The number of prints is displayed on...

Page 77: ...lighter at high printing speeds and slightly darker at slow printing speeds You can adjust the printing speed while the machine is printing Press or keys to adjust the speed Press key to decelerate pr...

Page 78: ...n the printing position To move the printing position to the left press key The printing position indicator lamp moves to the left To move the printing position to the right press key The printing pos...

Page 79: ...personal computer Please contact your service person on information regarding installation and settings Check that the top menu is displayed Set the size of the printing paper a a a a a See page 44 Se...

Page 80: ...les This chapter describes how to supply paper ink pack and other consumables Replacing the Ink Pack 80 Replacing the Master Roll 83 Replacing the Master Ejection Core 86 Replacing the Drum Unit 88 Re...

Page 81: ...d on the LCD panel when the remaining ink is low Replace the ink pack using the following procedure IMPORTANT Only use ink packs designed for this machine Open the front cover Grasp the lever and pull...

Page 82: ...er than necessary Insert the ink pack so that the groove on the lip fits onto the U groove of the holder Push the ink pack in to the set line on the ink pack Press the back of the holder in with the p...

Page 83: ...82 Close the front cover Replacing the Ink Pack Front cover...

Page 84: ...IMPORTANT Only use a master roll designed for use in this machine Slide the scanner unit IMPORTANT Do not touch the heat generator of thermal head Doing so may cause damages leading to a malfunction o...

Page 85: ...wn in the illustration at right Pull out the master and insert the master aligned with the loading line under the guide panel until it contacts the roller Close the master cover Push the master set le...

Page 86: ...ORTANT If the master cannot be set correctly its leading edge will not be visible Open the master cover and set again Slide the scanner unit and return it to the origi nal position WARNING Do not remo...

Page 87: ...aster ejection core using the following procedure IMPORTANT Use only a master ejection core designed for use in this machine Press the plate ejection box release lever to open the master ejection box...

Page 88: ...it IMPORTANT Ink adheres to the master ejection core Take care to prevent ink from getting onto your clothing Insert a new master ejection core Gently close the master ejection box cover pressing it...

Page 89: ...over toward you Lift the drum securing lever toward you and holding it there then pull out the drum handle straight toward you until it stops Removing the Drum Unit WARNING Avoid pressing and damaging...

Page 90: ...e handle on the far end of the drum and lift the front end of the drum slightly to pull the drum toward you IMPORTANT Do not touch the drum surface Ink may transfer to your clothes Hold the drum level...

Page 91: ...e drum guide roller onto the rail in the machine Release the handle at the far end of the drum and press the drum in about 10cm while lifting up the front end slightly Hold the drum level and press it...

Page 92: ...91 5 2 1 Replacing Consumables Replacing the Drum Unit Lever Front cover Lower the lever Close the front cover...

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Page 94: ...temaking Printing is Not Possible 94 Error Messages 95 Supplying or Changing Paper While Printing 98 If Paper Runs Out During Printing 98 Adding Paper While Printing 98 Changing Paper Selection While...

Page 95: ...rt the power plug securely Turn the power switch ON Please contact your service person NO YES NO YES Platemaking Printing is Not Possible If platemaking printing is not possible check the following IS...

Page 96: ...ls see page 83 Replacing the Master Roll The master ejection core is full Replace the core with a new one a For details see page 86 Replacing the Master Ejection Core There is no drum Install a drum i...

Page 97: ...s see page 106 When MAST EJECT ERROR is Displayed There is an error during master setting Open the top cover and remove the master that is left in the plate feeder a For details see page 109 When MAST...

Page 98: ...t until it is completed There is no document Set a document The printer is not ready Wait a while with the power turned ON If this message does not disappear after several minutes turn the power OFF a...

Page 99: ...ed automatically Load paper a a a a a See page 34 Loading and Replacing Paper Press PRINT key Printing resumes Adding Paper While Printing Press STOP key Printing stops Press the feed tray descend swi...

Page 100: ...in the feed roller ring pull it out and align it with the stack Align the stack to be added and place it on top of the existing stack Press the stack lightly toward the machine Press PRINT key The fee...

Page 101: ...he switch when the paper tray is at the proper height The feed tray will stop IMPORTANT If the sheet is still in the feed roller ring pull it out and align it with the stack Remove paper from the feed...

Page 102: ...6 2 1 Troubleshooting Supplying or Changing Paper While Printing When the feed tray comes to a stop reset the paper size Press PRINT key The feed tray will rise automatically and printing will resume...

Page 103: ...r the feed tray slightly The feed tray is lowered for the time that the switch is pressed Pull out the jammed paper as shown in the diagram Press the JOG switch until the drum comes to a stop with a b...

Page 104: ...panel Follow the procedure below to remove the jammed paper Press the plate ejection box release lever to open the master ejection box Open the master ejection box until it stops Remove the jammed pa...

Page 105: ...n the master ejection box Open the master ejection box until it stops Press the JOG switch to find the edge of the paper then stop the drum at the position shown in the diagram WARNING Do not touch th...

Page 106: ...ide while pressing the JOG switch to peel the paper off IMPORTANT Make sure that the peeled paper does not stick to your clothing Hold the JOG switch down until the drum comes to a stop with a beep Cl...

Page 107: ...to open the master ejection box Open the master ejection box until it stops Press the JOG switch to find the edge of the paper then stop the drum at the position shown in the diagram WARNING Do not to...

Page 108: ...the lever Pull the front end of the master toward you and press the JOG switch intermittently Hold the switch down until the master peels off IMPORTANT Discard the old master making sure that it does...

Page 109: ...108 Press STOP key The message is deleted Make another plate When MASTER EJECT MISS is Displayed T...

Page 110: ...lowing the procedure below Slide the scanner unit Press the master cover ralease lever The master cover will open up Remove the master left in the master feeder MASTER SET MISS Scanner unit When PLATE...

Page 111: ...in the direction as shown in the illustration at right Pull out the master and insert the master aligned with the loading line under the guide panel until it contacts the roller Close the master cove...

Page 112: ...ter is protruding from the inner side of the master cover IMPORTANT If the master cannot be set correctly its leading edge will not be visible Open the master cover and set again Slide the scanner uni...

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Page 114: ...7 Specifications and Maintenance Chapter 7 Specifications and Maintenance This chapter lists the machine specifications and describes maintenance etc Specifications 114...

Page 115: ...210g m2 40kg to 180kg Printing speed 120 pages per minute 60 to 120 pages per minute 3 step adjustment Print enlargement reduction European size Same size 100 Fixed zoom ratios 70 81 86 115 122 and 1...

Page 116: ...1270mm W x 615mm D x 666mm H In storage 695mm W x 615mm D x 666mm H When ADF is installed In use 1270mm W x 615mm D x 805mm H In storage 695mm W x 615mm D x 805mm H Weight Machine 73kg Operating tempe...

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Page 118: ...Appendix Appendix This section contains an index and quick reference diagrams for basic operations Index 118 Quick Operation Guide 120...

Page 119: ...d switch 19 98 Feed pressure adjuster lever 19 35 front cover 19 80 88 How Platemaking and Printing is Performed 29 If Paper Runs Out During Printing 98 ink pack 20 80 Installing the Drum Unit 90 Inst...

Page 120: ...nt Function 75 PRINTING POSITION ADJUSTMENT keys 23 75 Printing position indicator lamp 23 75 PRINTING SPEED ADJUSTMENT keys 23 74 Printing speed indicator lamp 23 74 Quick Operation Guide 120 Reducti...

Page 121: ...0 Quick Operation Guide Platemaking Open the supplemental paper tray Hold the lever and adjust the side guides to the paper size Place a stack of aligned sheets in the feeder tray Install the print tr...

Page 122: ...p To make another test print press T TEST PRINT key Print Enter the number of prints on the key pad Tip To change the number of prints press C CLEAR key and enter the desired number of prints Press PR...

Page 123: ...122 MEMO...

Page 124: ...123 2 1 Appendix MEMO...

Page 125: ...124 MEMO...

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