Duplo INSTRUCTION MANUAL, Instruction Manual

Page 1: ...INSTRUCTION MANUAL SYSTEM5000 Dynamic Booklet Maker DBM 500 for 120 V Be sure to read this manual prior to use Please leave this manual at the site of use for easy reference...

Page 2: ...terference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruct...

Page 3: ...lease read this instruction manual thoroughly especially the section entitled Safety Precautions The aim of this instruction manual is to ensure safe and proper use of the equipment For this reason do...

Page 4: ...on top of the unit The entry of any metal object or liquid could result in a fire or an electrical shock Do not insert any metal or easily combustible object inside this unit This could result in a f...

Page 5: ...t in damage a fire or an electrical shock Always grip the plug when disconnecting the power plug from the power outlet Forcibly pulling on the power cord could cause damage resulting in a fire or an e...

Page 6: ...devices and warning Caution label Note Note Labels are pasted to ensure the safety of users Do not remove nor change them If a label becomes dirty or missing be sure to contact your dealer for a new...

Page 7: ...1 and 95 F where the humidity range is between 10 and 85 RH no dew condensation which is not subject to direct sunlight which is subject to little or no vibration where there are no harmful chemicals...

Page 8: ...ot operate if open 4 Rear top cover Cover for ensuring user safety This machine will not operate if open 5 Option connector Optional power connector 6 E port connector 1 Connects the E port cable from...

Page 9: ...acker Sends booklets folded into two to the stacker plate Connect the power cord plug of the Belt Stacker Unit to the outlet of the DBM 500 ck Paper guide wheel Holds paper sent to the stacker and fee...

Page 10: ...rom curling during side stitching corner stitching 5 Back jogger Aligns the leading and trailing edges of paper 6 Conveyance driven roller Helps to convey paper to the paper alignment section 7 Convey...

Page 11: ...e folder bl Saddle stitching guide Prevents paper from curling during saddle stitching The height can be adjusted Refer to page 66 bm Folding side guide Holds both ends of booklets during folding bn E...

Page 12: ...ess roller bs Conveyance pressure adjustment Switches the conveyance pressure of booklets folded into two hook bt Folding stopper Stops booklets during folding ck Folding back guide lifting handle Lif...

Page 13: ...11 3 NAMES AND FUNCTIONS 3 3 Downstream Unit Optional 3 4 Accessories This machine DBM 500T Optional DBM K Optional DBM LSI Optional Adjusting handle Paper guide wheel Corner stitching paper holder...

Page 14: ...Displays the main menu 2 Fine adjustment menu tab Displays fine adjustment menus Refer to page 56 3 Option menu tab Displays option menus Refer to page 61 4 Accessory menu tab Displays accessory menus...

Page 15: ...y number The selected memory number is displayed at bk Memory number display and the settings are displayed at 5 to 9 bm Setting key Displays the setting menu of the memory number of the binding mode...

Page 16: ...this machine On Off by itself set the power switch to I and the main power switch On When operating the power switch do so after turning Off the main power switch If an upstream unit is connected do...

Page 17: ...lect Memory No 0 The same settings as the memory number for which size was changed will be displayed Press the Setting key on the touch panel and change the binding mode using Memory No 0 Press the Re...

Page 18: ...ts processing Pressing the Stop key ejects all paper being processed after which this machine stops If an error occurs during processing this machine will stop according to the situation If an error o...

Page 19: ...at there is even space between the left and right side joggers and paper If not even adjust the position of this machine to avoid paper jams Move this machine at other fine adjustment screens of the f...

Page 20: ...ically Note Note When adjusting the stitching width avoid the stitching prohibited area 120 to 356 14 0 55 14 0 55 35 2 76 35 2 76 Center line of paper width Paper conveyance direction Stitching posit...

Page 21: ...Select the memory number whose setting is to be changed and press the Setting key The memory number to be used can be saved at the last If not saving use Memory No 0 Refer to page 15 01 00250 420 0 x...

Page 22: ...ff Selecting Fold Off sets the trimming mode to Trim Off After setting the binding mode press the Next key to proceed to the Select trimming mode screen Pressing the Cancel key cancels the values ente...

Page 23: ...he paper width is entered the standard width will automatically be set Can be changed Standard stitching position Paper length 2 mm inch However if the paper width is less than 140 mm 5 51 inch the st...

Page 24: ...sition screen will appear If set to Trim Off the Confirm Settings screen will appear Pressing the Back key returns to the Enter paper size screen 207 0 1 Next key Trimming width Back key Set Trimming...

Page 25: ...h from the book spine Loosen the setscrew and move the paper guide wheel Note Note If the booklet is widely open and cannot be conveyed properly move the paper guide wheel closer to the outlet 3 Displ...

Page 26: ...e step mode However the values shown in the setting screens of each Memory Number will remain the same They show values originally entered Starting the step mode When the DBM 500T is connected select...

Page 27: ...ch 8 Fine adjustment of back jogger The back jogger moves forward by about 0 1 mm 0 004 inch 9 Fine adjustment of back jogger The back jogger moves forward by about 1 mm 0 04 inch bk Back jogger opera...

Page 28: ...rd by about 0 2 mm 0 008 inch 3 Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm 0 04 inch 4 Fine adjustment of folding side guide The folding side guide moves...

Page 29: ...to page 15 Next key Cancel key Saddle Stitching key Fold On key Select Finishing Mode Screen Select and enter the stitching and folding mode 1 1 1 1 1 Setting the stitching mode Press the Saddle Stit...

Page 30: ...d The value from the leading edge of the paper to the folding position is displayed When the paper length is entered the standard folding position will automatically be displayed Standard folding posi...

Page 31: ...he width of the paper Press the box 2 and enter 2970 11 69 Range of input 120 0 to 356 0 mm 4 72 to 14 02 inch Press the Return key to confirm the value The stitching width is displayed The stitching...

Page 32: ...nfirm Settings Screen Step 4 6 2 Changing Size Press the Size Change key for more than one second to change the size When size change completes a beep sounds Note Note This machine moves left and righ...

Page 33: ...number Pressing the Step Mode key in the fine adjustment menu proceeds to the Stitcher Adjustment screen Pressing the Start key of the upstream unit or this machine conveys one set of paper from the u...

Page 34: ...0 1 mm 0 004 inch 9 Fine adjustment of back jogger The back jogger moves forward by about 1 mm 0 04 inch bk Back jogger operations Activates the back jogger once bl Stitch key Stitches the set The bo...

Page 35: ...ent of folding back guide The folding back guide moves forward by about 1 mm 0 04 inch bk Folding back guide operations Activates the folding back guide once bl Fold key Booklets are ejected after fol...

Page 36: ...e or jams gradually increase the value of stitching side jogger open timing on the option menu The standard value is 0 Refer to page 61 However paper may jam at the stitching section if too many sheet...

Page 37: ...igure A rotate the adjustment dial in the counterclockwise direction For the condition shown in the right figure B rotate the adjustment dial in the clockwise direction After adjusting fit the lock pl...

Page 38: ...ejection roller unit stregth can be sdjusted using the knob Belt guide L Paper direction Paper direction Belt guide L Belt guide L Belt guide S Knob screw B Ejection roller unit Knob screw A Strong We...

Page 39: ...e Note Belt guides L S and M can be used for paper width above 190 mm They cannot be used for paper less than 190 mm After use remove the belt guide kit and return it to its original state Do not use...

Page 40: ...ng Select side stitching even for corner stitching The folding mode is automatically set to Fold Off Can be changed When set to Fold Off the trimming mode cannot be selected Press the Fold On key to s...

Page 41: ...40 0 to 364 0 mm 0 59 to 14 33 inch Fold On 178 0 to 364 0 mm 7 01 to 14 33 inch The foldable length is above 182 0 mm 7 16 inch The folding position is displayed when set to Fold On The value from th...

Page 42: ...ndard stitching width Paper width 2 mm inch Here it is displayed as 148 5 5 85 297 2 148 5 11 69 2 5 85 When paper width is below 140 mm 5 51 inch stitching width will always be 70 mm 2 76 inch To cha...

Page 43: ...end of the L side and secure Turn Off the wire feed detection unit of the L side Refer to page 61 Replace the corner stitching guide of the folding side guide Paper conveyance direction Clamp L Clamp...

Page 44: ...Trim On Off key ON Trims Set to trim sets OFF No trimming Set to check stitching and folding positions The setting of the Trim On Off key has priority during the step mode regardless of whether trimmi...

Page 45: ...0 2 mm 0 008 inch 5 Side jogger operations Activates the side jogger once 6 Fine adjustment of back jogger The back jogger moves backward by about 0 1 mm 0 004 inch 7 Fine adjustment of back jogger Th...

Page 46: ...ch 2 Fine adjustment of folding side guide The folding side guide moves inward by about 0 2 mm 0 008 inch 3 Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm 0 0...

Page 47: ...ustment key Refer to page 59 Is the height of the saddle stitching guide appropriate Adjust so that it is higher than the paper thickness Refer to page 66 If the sets stop in front of the saddle stitc...

Page 48: ...rim Off key Trim Off key Back key Next key Select Trimming Mode Screen Head Foot Trim On key Fore edge Trim On key Select the stitching and folding mode 1 1 1 1 1 Setting the stitching mode Press the...

Page 49: ...he Return key to confirm the value 2 2 2 2 2 Enter the width of the paper Press the box 2 and enter 2970 11 00 Range of input 120 0 to 356 0 mm 4 72 to 14 02 inch Press the Return key to confirm the v...

Page 50: ...returns to the Enter Paper Size screen when set to Trim Off Setting the trimming position When set to Trim On As the paper is not stitched paper may deviate while trimming This is the finished length...

Page 51: ...same They show values originally entered Starting the step mode Fine adjustment menu If the DBM 500T is connected select whether to trim sets bound in the step mode using the Trim On Off key On Trims...

Page 52: ...inch 4 Fine adjustment of side jogger The side jogger moves outward by about 0 2 mm 0 008 inch 5 Side jogger operations Activates the side jogger once 6 Fine adjustment of back jogger The back jogger...

Page 53: ...inward by about 1 mm 0 04 inch 2 Fine adjustment of folding side guide The folding side guide moves inward by about 0 2 mm 0 008 inch 3 Fine adjustment of folding side guide The folding side guide mo...

Page 54: ...ing deviates skewed Adjust the angle of the folding stopper using the folding stopper adjustment dial When folding misalignment wrinkles occur The pressure of the conveyance roller adjacent to the fol...

Page 55: ...conveyance time of the belt stacker at accessory menu Refer to page 65 If there are too many sheets or when paper is thick set a long conveyance time If booklet alignment is still poor after adjustin...

Page 56: ...jection roller unit stregth can be sdjusted using the knob Tighten the knobscrew B Normally leave it loose 3 Remove the paper holder of the folding side guide 4 Change the stitching side jogger open t...

Page 57: ...e belt guide S If more than 297 mm to 500 mm use belt guide L Belt guide M Belt guide M Filmed guide R Filmed guide L Attach belt guide M Attach filmed guides R and L Note Note Belt guides L S and M c...

Page 58: ...tion 4 Fold Position fine adjustment key Press to move to the screen for finely adjusting the folding position 5 Stitch Fold position fine adjustment Press to move to the screen for finely adjusting t...

Page 59: ...d by about 1 mm 0 04 inch 5 Folding position moves backward by about 0 1 mm 0 004 inch Pressing the Back key returns to the fine adjustment menu 210 0 1 5 2 3 4 Back key Folding position Leading edge...

Page 60: ...g position moves backward by about 0 1 mm 0 004 inch Pressing the Back key returns to the fine adjustment menu 4 1 2 3 Back key Stitching folding position Leading edge Front Back Press the Stitching W...

Page 61: ...Back key returns to the fine adjustment menu Folding Side Guide position fine adjustment screen Press the Folding Side Guide position fine adjustment key Finely adjusts the distance between the left...

Page 62: ...djusted according to the number of processed sheets this setting is not required Adjust within the 5 to 5 range using the keys 0 is the standard setting 5 is the maximum the distance between rollers i...

Page 63: ...the Option Menu 3 Pressing the Back key returns to the Option Menu 1 1 Changes the opening timing of the side joggers Can be changed within 0 to 10 range using the keys 0 is the standard setting 0 is...

Page 64: ...he original value The number of sheets can be set between 2 and 25 for Fold On and 2 and 50 for Fold Off 3 Pressing the Contrast key displays the Brightness Contrast Adjustment Screen It sets it to th...

Page 65: ...ker DBM K is optional 4 Press the option key to shift to the options setting screen For details refer to the instruction manual of the options packaged with this machine MAINMENU ADJUST OPTION ACCESSO...

Page 66: ...each the stopper after entering the conveyance belts or are not ejected smoothly after trimming the distance may be too wide Adjust smaller Pressing the Back key returns to the Trimmer Setting 1 scree...

Page 67: ...ory Menu on page 63 1 Adjust the start timing of the conveyance belt The standard setting is 0 The start timing can be selected between 0 and 9 using the keys Increasing the value sets a slower timing...

Page 68: ...eyance pressure adjustment hooks to Low Set the left and right hooks to the same settings 9 5 Adjusting the Saddle Stitching Guide Side Stitching Guide Set the saddle stitching guide and side stitchin...

Page 69: ...ikewise the this error message will be displayed on the touch panel Releasing the switch Turn the switch to the right to release it If there is paper remaining inside the machine open the top cover re...

Page 70: ...re if it has run out If there is wire remaining readjust the wire of the stitcher head and perform stitching tests Refer to page 71 The error message disappears when the top cover is opened and closed...

Page 71: ...contact our service person Motor error E Motor error 10 7 Service Person Error When errors starting with codes T01 are displayed errors which the user cannot correct may have occurred Turn off the pow...

Page 72: ...ller lifting handle If paper jams at the stitching section Open the top cover lift up the conveyance roller lifting handle and remove the jammed paper If paper jams at the folding section Open the top...

Page 73: ...71 12 STITCHER HEAD 12 1 Names and Functions bl bl br bq br 2 2 1 4 6 7 8 9 9 bk bk bm bm bt bn bo bo bq bp bp bs 5 6 7 8 4 3 5 3...

Page 74: ...he wire tube 8 Wire tube upper Wire path 9 Stitch length adjustment knob Wire is cut short when rotated clockwise and long when rotated counterclockwise bk Triangular handle For switching whether to s...

Page 75: ...the stitching position where there is no clear ance as shown right Wire Wire return lock Felt disks Triangular handle Clearance No clearance Stitching position Non stitching position Wire Roller Bear...

Page 76: ...ire with the handle Rotate the handle clockwise about two times Note Note If the wire is bent it will not enter the wire tube and jam instead Pull the wire cut off the bent part and feed it again 6 6...

Page 77: ...ss the Stitch Test key The Stitch Test screen appears 6 6 6 6 6 Press the Start key of this machine or upstream unit One set of paper is sent from the upstream unit to the stitching stopper 12 4 Stitc...

Page 78: ...r ance as shown right Wire Release disk Triangular handle Clearance No clearance Stitching position Non stitching position 2 2 2 2 2 While holding down the release disk pull out the wire 3 3 3 3 3 Ret...

Page 79: ...t and right legs to the same length using the balance adjustment wheel When this wheel is rotated upward the L side leg becomes longer When this wheel is rotated downward the L side leg becomes shorte...

Page 80: ...78 12 STITCHER HEAD Apply oil weekly to part A and monthly to part B with few drops each time Use the provided oil only 12 7 Maintenance A B Note Note Excessive oil will drip and dirty the paper...

Page 81: ...he paper passage line of the upstream unit Perform fine adjustment in the step mode Refer to adjustments by the step mode for each binding mode If paper rides onto the side stitching stopper set to a...

Page 82: ...ng stopper Refer to 5 1 Power On and set properly Normally the power On Off of this machine is operated at the upstream unit Refer to 5 1 Power On and set properly Refer to the instruction manual for...

Page 83: ...as volatized completely and dried before turning ON the power To clean the belt and rollers use the handle Slide the shutter mount the handle to rotate belts and rollers Note Note After cleaning be su...

Page 84: ...thin 3 0 mm 0 12 inch for normal paper 5000 sets hour fine quality paper 178 L x 120 W mm 7 01 L x 4 72 W inch within five sheets 4500 sets hour fine quality 81 4 GSM 22 lb within 10 sheets A4 saddle...

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Page 86: ...12J 92804 0 08110012L This manual is printed on recycled paper to help protect the environment...