Duracell DG66M-B62, Owner'S Manual

Page 1: ...esting Operation Servicing and Storage Portable Gas Generator For Outdoor Use Only DG66M R62 DG66M B62 6500 Watt Rated 7800 Watt Surge Owner s Manual for DG66 DG67 Series Portable Generators DG67M R62...

Page 2: ...l for printing IES reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever No part of this publication m...

Page 3: ...tor see samples below Retain this information for your records You ll need to refer to this information when ordering parts and contacting customer service about maintaining your generator and its war...

Page 4: ...ct Suitable Location 21 Pre operation check and Safety Rules 23 Pre operational Checks 26 Starting the Generator 29 Monitoring the fuel level 30 Using caution when refueling the tank 30 Shutting Down...

Page 5: ...2 47 Wiring diagram DG67M B62 48 Parts list DG67M B62 and DG67M B62 49 Contact information for Technical and Customer Assistance 53 Locate an Authorized Service Dealer 53 Registration Card 53 Customer...

Page 6: ...on the generator itself to guide you Generator safety labels The safety labels on your generator warn of potential danger It s critical that you read them If any labels become difficult to read or hav...

Page 7: ...5 P a g e DG66M R62 B62 DG67M R62 B62 Generator Safety Labels...

Page 8: ...6 P a g e DG66M R62 B62 DG67M R62 B62 Generator Fuel Related Safety and Information Labels Fuel On Off Valve Label Fuel Tank Label for DG66M R62 DG66M B6 DG67M R62 DG67M B62...

Page 9: ...7 P a g e DG66M R62 B62 DG67M R62 B62 Generator Operating and Battery Safety Labels...

Page 10: ...build up to dangerous levels Do not breathe the poisonous gas in your generator s exhaust Become familiar with your generator Understand all of your generator s controls connections and output recepta...

Page 11: ...nerator and any device attached to it If you use your generator on highly conductive areas such as metal decking or steel work use a ground fault circuit interrupter Do not use electrical cords that a...

Page 12: ...ian and or the utility company before proceeding Burn and fire WARNINGS Stop engine when refueling Do not smoke when refueling your generator Keep your generator at least seven feet or 2 meters away f...

Page 13: ...shing this manual Duracell Generators reserves the right to change the specifications and instructions Duracell Generators also reserves the right to discontinue and modify the design of the generator...

Page 14: ...GROUND TERMINAL 20 CHECK VALVE 9 FOOT 21 FUEL TANK CAP 10 BATTERY SHELL 22 HOUR METER 11 OIL FILLER CAP 23 MUFFLER COMP 12 NUT 24 L14 30 RECEPTACLE Models DG66M R62 and DG67M R62 1 FRAME COMP 13 WHEE...

Page 15: ...maximum of 3 600 watts 3 6 kW at 30 Amps of current or greater Use only power cords rated for 125 Volt AC loads at 30 Amps or greater L14 30R 240 120Volt 30Amp Twist Lock Receptacle Use this receptac...

Page 16: ...r set It s recommended that you review the items listed below and confirm they were all included in your purchase Name of Component Quantity Generator Set 1 Mobility and Assembly Kit 1 Generator Manua...

Page 17: ...s contact Duracell Support at 1 888 980 4938 For damaged components contact the freight company that delivered the unit and file a claim If complete fill out the product serial number information See...

Page 18: ...d attaching it to the generator 1 Locate the Wheel assembly kit The kit includes Number Description QUANTITY 1 Portable Generator 1 2 KOHLER ENGINE MANUAL 1 Key DG66M B62 and DG67M B62 only 2 3 Wrench...

Page 19: ...xle Secure wheel with nut and then repeat the steps above on the other wheel Use M16 x 1 5 nuts 3 Next attach the front support On the handle side of the generator lift and support the bottom of the f...

Page 20: ...e upper and lower bolts by tightening them with the wrenches or sockets as shown Now reassemble the handle pivot bolt and tight enough that the handle moves freely and will drop down from its own weig...

Page 21: ...r Damage to the engine will result in running the engine without the proper type and quantity of oil The warranty does NOT cover engine damage as a result of operating the engine without oil as specif...

Page 22: ...into your generator 1 Use the 8 10 wrench to remove the ground terminal i e the battery cable with black safety cover from the battery 2 Use the 8 10 wrench to remove the positive terminal i e the ba...

Page 23: ...ventilation to prevent dangerous carbon monoxide build up 2 Only use the generator outdoors and far away from open windows doors and building or vehicle vents 3 Place the generator so that the exhaust...

Page 24: ...for the amount of fuel being burned Cooling ventilation is required to prevent overheating of the engine and pressure pump and or the possibility of fire 5 Situate the machine away from other heat ge...

Page 25: ...nstruct all operators in safe set up and operation Do not allow anyone to operate the generator who has not read the Owner s Manual and been instructed on its safe use Safety Equipment Controls Always...

Page 26: ...all controls and connections Know how to stop the generator safely and quickly if needed such as in an emergency situation Instruct All Operators The generator s owner must instruct all operators and...

Page 27: ...lectrical wiring will likely result in severe electrical shock or electrocution Keep spray away from electrical outlets devices and equipment Hot Exhaust Parts Stay clear of engine exhaust and other h...

Page 28: ...keep the portable generator at least 7 feet 2 meters away from building walls and other equipment during operation Do not place flammable objects close to the engine Before beginning your pre operati...

Page 29: ...n your generator s power limit Never overload your generator Confirm that any device you plug into your generator is single phase 60Hz Never connect 50 Hz devices or three phase loads to your generato...

Page 30: ...t dust water 6 Use only the recommended fuel Please refer to the engine owner s manual for the recommended type of fuel and follow these recommendations in order to comply with the warranty requiremen...

Page 31: ...start models DG66M B62 and DG67M B62 Turn the key to start position momentarily until it starts If your generator does not have a battery models DG66M R62 and DG67M R62 Push the switch to the ON posit...

Page 32: ...ing the gas cap After waiting for 2 minutes remove the fuel tank cap and check the fuel level Refill the fuel tank if the fuel level is low but do not fill above the upper level mark Using caution whe...

Page 33: ...afety Below are guidelines including a maintenance schedule and inspection procedures There are additional procedures that are more complicated or require special tools that are best performed by cert...

Page 34: ...or and never allow the gas to build up Generators get extremely hot To avoid severe burns always allow the engine and the exhaust system to completely cool before touching moving and storing Gasoline...

Page 35: ...Clean 3 Fuel line Serviced 4 NOTE PLEASE REFER TO ENGINE MANUAL FOR DETAILED MAINTENANCE SCHEDULE FOR ALL ENGINE MAINTENANCE Emission related items Information about refueling can be found in the Fue...

Page 36: ...create serious safety hazards and will also void the warranty Engine Maintenance Perform engine maintenance as specified in the engine owner s manual Items include Change oil after the first 5 operat...

Page 37: ...el Tank Cap is closed Protect your generator Never drop your generator and protect it from getting damaged when using transporting or storing it Never lay heavy objects on your generator Carefully sel...

Page 38: ...screen and fuel tank cap Remove the side panel and loosen the carburetor drain screw Drain the gasoline from the carburetor into a container as per the engine owner s manual Please refer to the engine...

Page 39: ...r starts but then immediately shuts off Fuel tank is too low or empty Refill gasoline to proper level Oil level is too low Refill oil to the proper level Place generator on a flat level surface Genera...

Page 40: ...s faulty Contact your Authorized Service Dealer to replace AVR Wiring is loose Inspect and tighten wiring connections AC output is fine Electrical device or power cord that s plugged into generator is...

Page 41: ...Displacement 24 7 cu In 429 cc Maximum output 14 hp 10 4 kW Engine speed rpm 3600 Fuel Unleaded Fuel Tank capacity 9 gallon Rated continuous operation 8 hours at 100 load 14 hours at 50 load Starting...

Page 42: ...40 P a g e DG66M R62 B62 DG67M R62 B62 Wiring diagram DG66M R62...

Page 43: ...41 P a g e DG66M R62 B62 DG67M R62 B62 Wiring diagram DG66M B62...

Page 44: ...1022 4 WY 20R RECEPTACLE DG6XX 1014 16 FUEL SWITCH DG6XX 1023 5 L5 30 RECEPTACLE DG6XX 1015 17 CHOKE 6 MAIN BREAKER DG6XX 1016 18 TANK DG6XX 1024 7 ALTERNATOR DG66X 1017 19 FUEL TUBE DG6XX 1025 8 GRO...

Page 45: ...6 DGG66 1105 BRACKET RR MOTOR BLACK 1 7 DGG66 1106 GENERATOR FAN 1 8 DGG66 1107 BRUSH ASSY 1 9 DGG66 1108 VOLTAGE REGULATOR 5KW 1 10 DGG66 1109 FASTNESS BOLT ROTOR 8 265 1 11 DG516 1110 BOLT FLANGE 5...

Page 46: ...1119 WASHER SPRING 5MM 4 24 DGPW5 1120 WASHER PLAIN 4 FUEL TANK ASSEMBLY NUMBE R PART NUMBER DESCRIPTION QTY 1 DG6XX 1200 COCK ASSY FUEL 1 2 DG6XX 1201 CLIP TUBE B8 4 3 DG6XX 1202 TUBE FUEL 4 5 205 1...

Page 47: ...COMP 1 2 DG66R 1001 DG66B 1012 CONTROL PANEL ASSY DG66M R62 CONTROL PANEL ASSY DG66M B62 1 3 DG6XX 1002 CONTROL PANEL CASE 1 4 DG6XX 1003 BOTTOM RUBBER A 2 5 DGM08 1004 NUT FLANGE M8 4 6 DGM10 1005 NU...

Page 48: ...Displacement 24 7 cu In 429 cc Maximum output 14 hp 10 4 kW Engine speed rpm 3600 Fuel Unleaded Fuel Tank capacity 9 gallon Rated continuous operation 7 hours at 100 load 13 hours at 50 load Starting...

Page 49: ...47 P a g e DG66M R62 B62 DG67M R62 B62 Wiring diagram DG67M R62...

Page 50: ...48 P a g e DG66M R62 B62 DG67M R62 B62 Wiring diagram DG67M B62...

Page 51: ...1022 4 WY 20R RECEPTACLE DG6XX 1014 16 FUEL SWITCH DG6XX 1023 5 L5 30 RECEPTACLE DG6XX 1015 17 CHOKE 6 MAIN BREAKER DG6XX 1016 18 TANK DG6XX 1024 7 ALTERNATOR DG66X 1017 19 FUEL TUBE DG6XX 1025 8 GRO...

Page 52: ...DGG66 1106 GENERATOR FAN 1 8 DGG66 1107 BRUSH ASSY 1 9 DGG66 1108 VOLTAGE REGULATOR 5KW 1 10 DGG66 1109 FASTNESS BOLT ROTOR 8 265 1 11 DG516 1110 BOLT FLANGE 5 16 1 12 DG516 1110 BOLT FLANGE 5 16 2 1...

Page 53: ...LY NUMBER PART NUMBER DESCRIPTION QTY 1 DG6XX 1200 COCK ASSY FUEL 1 2 DG6XX 1201 CLIP TUBE B8 4 3 DG6XX 1202 TUBE FUEL 4 5 205 1 4 DG6XX 1203 FUEL SENSOR ASSY 1 5 DG6XX 1204 CAP COMP FUEL FILLER 1 6 D...

Page 54: ...ANEL CASE 1 4 DG6XX 1003 BOTTOM RUBBER A 2 5 DGM08 1004 NUT FLANGE M8 4 6 DGM10 1005 NUT FLANGE M10 4 7 DG6XX 1006 BOTTOM RUBBER B 2 8 DG6XB 1007 AXLE 1 9 DG612 1008 BOLT FLANGE 6X12 18 10 DG6XX 1009...

Page 55: ...encounter If you are not satisfied with the service you received from your representative ask to personally speak with the Service Manager or the Dealer s General Manager The majority of questions an...

Page 56: ...3 Note that electric motors typically require substantially more wattage 2 3 times more to start the devices than the rated wattage required to run the devices Below is a chart to help you estimate th...

Page 57: ...ranty This limited warranty period is for product purchased from an IES authorized retailer only products purchased from an unauthorized retailer will not be covered by this limited warranty The limit...

Page 58: ...warranty specifically excludes the following failure of parts due to damage caused by accident fire flood windstorm acts of God applications not approved by IES in writing corrosion caused by chemica...

Page 59: ...anty claim Customer Number ______________________________________________________________ Date of Purchase _______________________________________________________________ Serial Number _______________...

Page 60: ...62 B62 2014 Duracell a division of The Gillette Company Bethel CT 06801 USA DURACELL is a registered trademark of The Gillette Company used under license All rights reserved Customer Service 1 888 980...