background image

5

Operating Instructions and Parts Manual 

80-376

HVLP

SPRAY GUN

®

®

05/15

2015 DURALAST

NOTE: 

The stroke speed, the Fluid Knob adjustment, and the distance 

from the workpiece, will determine how much paint is being applied. 

Apply two thin coats rather than one thick coat. 

MAINTENANCE

WARNING

Disconnect the HVLP Spray Gun from air supply before changing 

accessories, servicing or performing maintenance. 

1.  Replace or repair damaged parts. Use genuine parts only. 

Unauthorized parts may be dangerous and will invalidate the 

warranty.

2.  Blow out air line to clear it of accumulated dirt and moisture.
3.  Clean the HVLP Spray Gun immediately after EVERY use.
4.  DO NOT use worn or damaged accessories.
5.  To prevent accidents, release trigger, detach air supply, safely 

discharge any residual air pressure, and release trigger again after 

use.

INSPECTION

NOTE: 

These procedures are in addition to the regular checks and 

maintenance explained as part of the regular operation of the  

air-operated tool. BEFORE EACH USE, inspect the general condition of the 

tool. Check for:
• 

Loose screws

• 

Misalignment or binding of moving parts

• 

Clogged nozzle

• 

Damaged air supply nose

• 

Cracked or broken parts

• 

Damaged electrical wiring

• 

Any other condition that may affect its safe operation

CLEANING / SOLVENT SELECTION

CAUTION

Do NOT use chlorinated solvents (e.g. 1-1-1 trichloroethylene and 

dichloromethane, also known as methylene chloride) to clean spray guns. 

Many spray guns contain aluminum, which reacts strongly to chlorinated 

solvents. Contact the solvent or coating manufacturer as needed 

regarding potential chemical reactions.
1.  Follow the paint manufacturer’s recommendations for cleaning, 

solvent type and disposing of used solvent.

2.  Flush the HVLP Spray Gun a full hose length from the air 

compressor.

3.   If collecting flushed solvents in a metal container, transfer to a 

nonmetal container and flush the metal container.

4.   Do NOT immerse the HVLP Spray Gun.

IMPORTANT: 

 Do not use mineral spirits on latex paints or the 

mixture will congeal, making it very difficult to remove.
• 

Oil Based Paints: Use mineral spirits.

WARNING

TO PREVENT FIRE, IF A FLAMMABLE SOLVENT 

NEEDS TO BE USED, ADHERE TO THE FOLLOWING:

1.  Work far away from any ignition sources in a vapor free area.
2.  Keep a class ABC fire extinguisher nearby. 

AFTER EACH USE:

1.   Empty the Cup and fill the Cup with the solvent to clean it.
2.   While shaking the HVLP Spray Gun, spray the solvent through the 

gun into a container.

3.  Once the Cup is empty, repeat the process until the solvent comes 

out clean.

4.  Disconnect from the air source.
5.  After disconnecting, point the HVLP Spray Gun into the spent 

solvent container and squeeze the Trigger again to make sure no air 

remains.

6.   Remove the Nozzle and soak it in the solvent until it is clean.
7.  Use an old toothbrush or toothpicks to remove any leftover paint.
8.  Inspect the Fluid Needle and make sure it is not bent. If it is bent, 

have it replaced by a qualified technician.

9.  Use appropriate solvent (See Solvent Selection) to wipe down the 

HVLP Spray Gun body.

10.  Lubricate the HVLP Spray Gun after cleaning.
11.  A non-silicon or a light lubricant may be used on threaded 

connections before storing.

NOTE: 

To prevent damage to the passages, do NOT use metal objects 

to clean the Nozzle.

SOLUTION DISPOSAL

After cleaning, dispose of the cleaning solution according to the solution 

manufacturer’s directions and local hazardous waste standards.

Figure I: Paint Stroke Triggering - top view

Summary of Contents for HVLP

Page 1: ...erence The following safety information is provided as a guideline to help you operate your HVLP Spray Gun under the safest possible conditions Any tool or piece of equipment can be potentially dangerous to use when safety or safe handling instructions are not known or not followed The following safety instructions are to provide the user with the information necessary for safe use and operation P...

Page 2: ...damaged tools Do not use until repaired 14 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool 15 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 16 When servicing a tool us...

Page 3: ...ways lubricate and maintain the tool in safe operating condition 8 Only use accessories which are specifically designed for use with a HVLP Spray Gun 9 Connect the HVLP Spray Gun to the air hose 10 Air hose fittings may get hot Allow fittings to cool before disconnecting or wear gloves to prevent burns 11 Do NOT use an automatic oiler system or add oil to airline The oil will contaminate the mater...

Page 4: ...nt SPRAYING TECHNIQUE IMPORTANT Proper spraying technique is ESSENTIAL to achieve good results 1 First prepare the HVLP Spray Gun according to the instructions under HVLP Spray Gun Setup on page 3 2 Keep the HVLP Spray Gun upright and at a right angle to the workpiece See Figures G and H 3 Using two hands one to steady the Cup and the other to operate the HVLP Spray Gun aim the Nozzle at the workp...

Page 5: ...rer s recommendations for cleaning solvent type and disposing of used solvent 2 Flush the HVLP Spray Gun a full hose length from the air compressor 3 If collecting flushed solvents in a metal container transfer to a nonmetal container and flush the metal container 4 Do NOT immerse the HVLP Spray Gun IMPORTANT Do not use mineral spirits on latex paints or the mixture will congeal making it very dif...

Page 6: ...e spring 4 Worn damaged air valve seat 5 Bent valve stem 1 Clean air valve seat 2 Lubricate air valve seat 3 Replace air valve spring 4 Replace air valve 5 Replace valve stem Problem Possible Causes Likely Solutions Heavy center pattern 1 Pattern Knob partially closed 2 The paint is too thick 3 The air pressure is low 1 Open Pattern Knob more 2 Thin paint according to the manufacturer s instructio...

Page 7: ... 20 Air Inlet 1 80 376 21 Fixing Screw 1 Item Part Name Quantity 80 376 22 Adjustment Nut 1 80 376 23 Pattern Knob 1 80 376 24 O Ring 1 80 376 25 Adjustment Seat 1 80 376 26 Split Washer 1 80 376 27 Needle 1 80 376 28 Needle Spring 1 80 376 29 Adjusting Knob 1 80 376 30 Adjusting Knob Screw 1 80 376 31 Split Washer 2 80 376 32 Trigger 1 80 376 33 Trigger Pin 1 80 376 34 Needle Pin 1 80 376 35 Flui...

Page 8: ...or replace blades bits files and batteries as necessary If this air tool is used for commercial purposes the warranty will apply for 90 days from the date of purchase DURALAST reserves the right to makes any changes in construction or design at any time without any obligation in incorporating such changes to tools or equipment previously sold DURALAST makes every effort to assure that its products...

Reviews: