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Welding Safety Instructions & Warnings

WARNING!

Protect yourself and others from possible serious injury or 
death. Keep children away. Read the operating/Instruction 
manual before installing, operating or servicing this 
equipment. Have all installation, operation, maintenance, 
and repair work performed by qualified people.

If an operator does not strictly observe all safety rules and take 
precautionary actions, welding products and welding processes 
can cause serious injury or death, or damage to other equipment 
or property. 

Safe practices have developed from past experience in the use 
of welding and cutting. These practices must be learned through 
study and training before using this equipment. Some of these 
practices apply to equipment connected to power lines; other 
practices apply to engine driven equipment. Anyone not having 
extensive training in welding and cutting practices should not 
attempt to weld.

Safe practices are outlined in the European Standard EN60974-1 
entitled: Safety in welding and allied processes.

WARNING!

Only use safety equipment that has been approved by 
an appropriate standards agency. Unapproved safety 
equipment may not provide adequate protection. Eye and 
breathing protection must be AS/NZS compliant for the 
specific hazards in the work area.

DANGER!

Always wear AS/NZS compliant safety glasses and full 
face shield fitted with appropriate filter shade number. 
(Refer Filter Table in this safety section)

CAUTION

Heavy-duty work gloves, non-skid safety shoes and 
hearing protection used for appropriate conditions will 
reduce personal injuries.

CAUTION

Have the equipment serviced by a qualified repair person 
using identical replacement parts. This will ensure that the 
safety of the power tool is maintained.

www.duralloy.net.au

  |  

1300 369 456 

Personal Safety

CAUTION

Keep the work area well lit. Make sure there is adequate 
space surrounding the work area. Always keep the work 
area free of obstructions, grease, oil, trash, and other 
debris. Do not use equipment in areas near flammable 
chemicals, dust, and vapours. Do not use this product in a 
damp or wet location.

1.   Stay alert, watch what you are doing and use common sense 

when operating equipment. Do not use a tool while you are 
tired or under the influence of drugs, alcohol or medication. A 
moment of distraction when operating equipment may result 
in serious personal injury.

2.   Do not overreach. Keep proper footing and balance at 

all times. This enables better control of the power tool in 
unexpected situations.

Arc Rays can Burn Eyes and Skin

DANGER!

Arc rays from the welding process produce intense heat 
and strong ultraviolet rays that can burn eyes and skin.

1.   Use a Welding Helmet or Welding Face Shield fitted with a 

proper shade filter (refer AS 60974-1, AS/NZS 1337.1 and AS/
NZS 1338.1 Safety Standards) to protect your face and eyes 
when welding or watching. (See Filter Table later in this 
section)

2.   Wear approved safety glasses. Side shields are 

recommended.

3.   Use protective screens or barriers to protect others from flash 

and glare; warn others not to watch the arc.

4.   Wear protective clothing made from durable, flame-resistant 

material (wool and leather) and foot safety protection.

5.   Never wear contact lenses while welding.

Noise Can Damage Hearing

CAUTION

Noise from some processes can damage hearing. Use AS/
NZS compliant ear plugs or ear muffs if the noise level is 
high.

11

ARC 161/201 PFC

OWNER’S MANUAL

Summary of Contents for ARC 161 PFC

Page 1: ...ARC 161 201 PFC OWNER S MANUAL www duralloy net au 1300 369 456 ...

Page 2: ...on DURALLOY product is subject to stringent quality control and designed and manufactured to EN60974 1 2012 standards Common use of DURALLOY products include Light Engineering Automotive Home Hobby Engineering Farming Industrial Maintenance Repairs For industrial welding solutions check out the DURALLOY at www duralloy net au DURALLOY is a market leading provider of innovative power equipment solu...

Page 3: ... net au 1300 369 456 CONTENTS Know Your Machine Quick Start Guide Wiring Diagram Care Maintenance Electrodes Effects of MMA Welding Various Metals Safety Warranty 5 6 7 8 8 9 10 15 3 ARC 161 201 PFC OWNER S MANUAL ...

Page 4: ...scia Cover Wide Input Voltage 160AC 275 AC Heavy Duty MMA Lead Set Carry Case Extension lead friendly up to 100m Weight 6 1kg SPECIFICATIONS Power Supply 160VAC 275VAC Supply Plug 15 Amps Frequency 50 60Hz ARC 161 PFC ARC 201 PFC Input Power KW 1 220 230 240kW 10 1 220 230 240kW 10 3 6kW 5 3kW 4 9kW 6 9kW Input Current 16 5A 24A 22A 31A Duty Cycle 40o C 10min TIG 160A 30 120A 60 90A 100 MMA 160A 3...

Page 5: ...piece to start the arc which can have a negative effect on the weld quality due to tungsten contamination Lift arc starting works by gently touching the tungsten on the work piece and then lifting it off The control circuit will sense when the tungsten is removed from the work piece and send a pulse of electricity through the torch that will cause the TIG arc to initiate VRD Function VRD stands fo...

Page 6: ...put socket 4 Note This polarity connection configuration is valid for most GP General Purpose MMA electrodes There are variances to this If in doubt check the electrode specifications or consult the electrode manufacturer 1 3 Connect the machine to suitable mains power using the mains input power lead Switch the mains power switch to on to power up the machine Select MMA welding mode 7 using the b...

Page 7: ...www duralloy net au 1300 369 456 WIRING DIAGRAM 7 ARC 161 201 PFC OWNER S MANUAL ...

Page 8: ...fety standards Only experts must carry out repairing of electrical appliances otherwise considerable danger for the user may result Use only genuine replacement parts Do not use modified or non genuine parts Storing the Welder When not in use the welder should be stored in the dry and frost free environment WARNING Before performing cleaning maintenance replacing cables connections make sure the w...

Page 9: ...e of its extreme brittleness generally cracks when attempts are made to weld it Trouble may also be experienced when welding white heart malleable due to the porosity caused by gas held in this type of iron www duralloy net au 1300 369 456 EFFECTS OF MMA WELDING VARIOUS MATERIALS 9 ARC 161 201 PFC OWNER S MANUAL Copper and Alloys The most important factor is the high rate of heat conductivity of c...

Page 10: ...h bare hands Do not wear wet or damaged gloves 6 Protect yourself from electric shock Do not use the welder outdoors Insulate yourself from the work piece and the ground Use non flammable dry insulating material if possible or use dry rubber mats dry wood or plywood or other dry insulating material large enough to cover the area of contact with the work or the ground 7 Avoid inhaling dust Some dus...

Page 11: ...ment serviced by a qualified repair person using identical replacement parts This will ensure that the safety of the power tool is maintained www duralloy net au 1300 369 456 Personal Safety CAUTION Keep the work area well lit Make sure there is adequate space surrounding the work area Always keep the work area free of obstructions grease oil trash and other debris Do not use equipment in areas ne...

Page 12: ...ating welding or cutting www duralloy net au 1300 369 456 Electricity Can Kill DANGER Touching live electrical parts can cause fatal shocks or severe burns The electrode and work circuit is electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on In semi automatic or automatic wire welding the wire wire reel drive roll housing...

Page 13: ... a confined space only if it is well ventilated or while wearing an air supplied respirator Shielding ga es used for welding can displace air causing injury or death Be sure the breathing air is safe 6 Do not weld in locations near degreasing cleaning or spraying operations The heat and rays of the arc can react with vapours to form highly toxic and irritating gases 7 Do not weld on coated metals ...

Page 14: ...e a welder to thaw frozen pipes 10 Remove the stick electrode from the holder or cut off the welding wire at the contact tip when not in use Sparks Hot Metal WARNING Chipping and grinding causes flying metal and as welds cool they can throw off slag 1 Wear an AS NZS approved face shield or safety goggles Side shields are recommended 2 Wear appropriate safety equipment to protect the skin and body ...

Page 15: ...cillary Equipment 3 months WARRANTY Duralloy Welding Equipment Plasma Cutting Range The Obligation of Duralloy Industrial Supply under this warranty is limited to the circumstance set out above and is subject to The customer being able to provide proof of purchase of the relevant equipment A defect in either material or workmanship The customer returning the product to Duralloy Industrial supply o...

Page 16: ...www duralloy net au 1300 369 456 ...

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