DuraMax Greenhouse, Owner'S Manual

Page 1: ... Call us for any missing or damaged parts Do not return to the store Greenhouse Requires two people and takes 2 3 hours for Installation A L L P U R P O S E P O L Y S T O R A G E S H E D S OWNER S MANUAL Instructions for Assembly Customer Service Hotline 800 483 4674 www uspolymersinc com Ver 1 0 Size 8 x 6 ...

Page 2: ...is beyond our control Claims under this warranty must be made within the warranty period by calling 1 800 483 4674 or mail in a dated sales slip and clear photograph of the part to U S Polymers Inc 6915 Slauson Avenue Commerce CA 90040 We reserve the right to discontinue or change components If a component has been discontinued or is not available U S Polymers Inc reserves the right to substitute ...

Page 3: ...ING FRONT LEFT BACK RIGHT 2 RF3BP ROOF FLASHING FRONT LEFT BACK RIGHT 2 RF4BP ROOF FLASHING FRONT RIGHT BACK LEFT 2 DSTBP DOOR PANEL STRIP TOP 2 DSBBP DOOR PANEL STRIP BOTTOM 2 DMSBP DOOR PANEL MIDDLE SUPPORT 2 DVSP DOOR PANEL VERTICAL SUPPORT 2 DSP DOOR STOPPER VERTICAL 2 HS HINGES SUPPORT 1 HAS HEIGHT ADJUSTABLE SUPPORT 1 WP1A FRONT WALL PANEL LEFT 1 WP2A FRONT WALL PANEL RIGHT 1 WP3A CORNER WAL...

Page 4: ...ASBP ABLBP ASBP SLBP SRBP SJP CB3P CB4P CB2P WP4A WP3A WP4A BRBP BLBP BSBP BBFP COSP WP2A SCBP DCRP WP1A SB3BP FSLBP FSRBP ABRBP CB1P BSBP WP4A COSP RP3BP RP2BG RP1BP RP1BP CB3P CB2P CB4P BBFP CB1P DCLP RF1BP Left Door Right Door CB4P COLP RP2BP RSBP HS RPWG ECBP FC1BP FC2BP FC3BP FCCP FC1BP FC2BP WHG FRBP RSBP HAS VBCS2 VBCS1 VBCS2 VBCS1 CB4P VBCF WP4A WP4A WP4A WP3A COLP WP3A VBCF FC3BP VBCF COL...

Page 5: ... bar front BBFP 1 Entrance taper channel ECBP 8 Sheet metal screws S7 56 Sheet metal screws S1 Parts needed IMPORTANT USE HAND GLOVES TO PREVENT INJURY 1 Assemble the channel FC1BP FC2BP together using S1 screws Make 2 sets FC2BP 2 Make a frame with the sub assemblies as shown below Make sure while assembling the channel position should be as shown Note FC1BP S1 Channel Position FC3BP FC2BP FC1BP ...

Page 6: ...ake a perfect frame See Fig FCCP FCCP FCCP 4 Assemble base bar back left BLBP and base bar back right BRBP with four S7 screws See fig 1 2 5 Place the base bar assembly on top of the foundation Use S1 screws to fix the assembly to foundation Fig 1 Fig 2 S7 S1 Back BLBP BRBP BLBP BRBP BLBP BRBP FCCP ...

Page 7: ...base bar side BSBP into BLBP BRBP secure with two S7 screws on both sides See blowup 7 Line up the holes with foundation and secure with S1 screws S1 S1 BSBP BSBP 1 2 8 Place the base bar BBFP on top of BSBP on both sides Secure with S7 screw to BSBP on both corners See fig 1 2 BBFP BSBP Fig 1 BBFP BSBP Fig 2 S7 BBFP BBFP ...

Page 8: ... side back CB3P 6 Center band middle CB4P 1 Door column profile left DCLP 1 Door column profile right DCRP 4 Corner column fitting CCFP 7 Center band fitting CBFP 2 Front column fitting FCFP 15 Column fitting CFP 2 Door Column bottom fitting DCBFP 4 Top slider TS 148 Plastic washer PW 6 Vantilation Blocking Cover Front Back VBCF 248 Sheet metal screw S1 20 Sheet metal screw S7 IMPORTANT USE HAND G...

Page 9: ...tting and secure with S1 screws from inside Insert the column COSP at the top of base BBFP and column COLP at the top of BSBP 3 Fix the column support CS to the column with two S1 screws Make sure the direction of the column opening and arrow up as per blow up Note Fig 1 Fig 2 CCFP BBFP COSP S1 COLP S1 BSBP IMPORTANT USE HAND GLOVES TO PREVENT INJURY BACK BBFP BSBP CCFP S1 S1 cs BSBP BSBP BBFP BBF...

Page 10: ... BSBP 5 Fix the column support CS to the column with two S1 screws 6 Assemble the sliding channel SLBP SRBP together with sliding channel joint SJP Secure with 8 screws S7 Fig 1 Fig 2 BSBP IMPORTANT USE HAND GLOVES TO PREVENT INJURY S1 S1 COLP COSP Fig 3 BBFP cs S1 SLBP SJP SRBP SJP S7 SRBP SLBP Make sure the direction of the column opening and arrow up as per blow up Note ...

Page 11: ...he other side 8 Place the sliding channel assembly SLBP SRBP on the top of front column fitting at the both ends Secure with S1 screws 9 Insert 4 nos of top slider TS into the sliding channel as per the direction shown Fig 1 Fig 2 COSP IMPORTANT USE HAND GLOVES TO PREVENT INJURY S1 FCFP SLBP SRBP FCFP S1 SRBP TS FCFP S1 COSP 2 1 ...

Page 12: ...se bar Secure with S1 Screws IMPORTANT USE HAND GLOVES TO PREVENT INJURY WP3A BSBP S1 WP2A WP2A BBFP S1 1 FRONT BBFP First fix the middle screws then go to the edges Tip First fix the middle screws top or bottom then go to the edges Tip 12 Insert the Ventilation Blocking Cover VBCF in between the sliding channel SRBP and the wall panel WP2A Lineup the holes with the sliding channel secure with S1 ...

Page 13: ...RP Fig 2 DCRP Fig 3 3 1 2 WP2A S1 SRBP SRBP DCRP WP2A Fig 1 15 Fix the door column bottom to the fitting DCBFP with S1 screws WP2A DCRP BBFP S1 BBFP S1 ECBP BBFP DCBFP WP2A 13 Fix to door column bottom fitting DCBFP on the base bar BBFP with S1 screws Note Make sure the door column bottom fitting to be inside the door column 9 IMPORTANT USE HAND GLOVES TO PREVENT INJURY ...

Page 14: ... HAND GLOVES TO PREVENT INJURY 17 Fix the column fitting CFP to the front column COSP with S1 screws from inside fix the other end to the Door Column DCRP through the wall panel with S1 screw from inside 18 Secure the wall panel WP2A to the center band CB1P with S7 screws with washer from outside Fig 1 Fig 2 DCRP S1 CB1P CB1P S1 COSP 2 1 S7 WP2A ...

Page 15: ...ges Tip 19 Place the wall panel WP3A on the base bar BSBP front left side Line up the holes with base bar Secure with S1 screws with washers from out side Fig 1 WP3A BSBP S1 FRONT First fix the middle screws then go to the edges Tip 21 Insert the Ventilation Blocking Cover VBCF in between the sliding channel SLBP and the wall panel WP1A Lineup the holes with the sliding channel secure with S1 scre...

Page 16: ...ws IMPORTANT USE HAND GLOVES TO PREVENT INJURY Fig 1 Fig 3 Fig 2 S1 S1 DCLP 3 2 1 DCLP WP1A SLBP WP1A SLBP DCLP BBFP 22 Fix to door column bottom fitting DCBFP on the base bar BBFP with S1 screws S1 BBFP ECBP DCBFP WP1A Make sure the door column fitting to be inside the door column Note 24 Fix the door column bottom to the fitting DCBFP with S1 Screws S1 DCLP ...

Page 17: ... BACK 13 26 Secure the wall panel WP1A to the centre band CB1P with S7 screws from outside IMPORTANT USE HAND GLOVES TO PREVENT INJURY WP1A Fig 1 Fig 2 25 Fix the Column fitting CFP to the front Column COSP with S1 screw from inside Fix other end to the Door Column DCLP through the wall panel with S1 screw from inside S1 DCLP CB1P S1 CFP WP1A S7 1 2 ...

Page 18: ...rews with washers from out side IMPORTANT USE HAND GLOVES TO PREVENT INJURY Make sure the direction of the Column opening and arrow up as per blowup Note S1 S1 S1 BSBP Fig 1 Fig 2 Fig 3 Fig 4 COLP COLP Fig 5 1 2 3 4 5 FRONT BACK WP3A COLP COLP BSBP First fix the middle screws then go to the edges Tip Fig 1 29 Fix the Column Support CS to the columns with two S7 screws at both corners S7 COLP COLP ...

Page 19: ...dges Tip 32 Place the wall panel WP3A on the base bar BSBP Line up the holes with base bar and secure with S1 screws with washer from out side Fig 1 WP3A S1 BSBP BSBP First fix the middle screws then go to the edges Tip 33 Place the wall panel WP4A on the base bar BRBP Line up the hole with base bar and secure with S1 screw with washer from out side Fig 1 Fig 2 DCL S1 BRBP WP4A BRBP WP4A WP3A Make...

Page 20: ...the column and back wall panel top side Then insert the Ventilation Blocking Cover VBCF in between the top angle and the wall panel Line up the holes with panel and secure with S1 screws from outside ABRBP S1 ABLBP S1 Fig 1 Fig 2 2 1 ABLBP ABRBP VBCF VBCF 36 Place the top angle side ASBP on top of back top angle ABLBP and top of sliding channel SLBP Secure with S1 screws from top 1 2 ASBP ASBP S1 ...

Page 21: ...o the top angle with S1 screws S1 S1 38 Place the top angle side ASBP on top of sliding channel SRBP and back top angle ABRBP secure with S1 screws See Details Fig 1 Fig 2 ASBP S1 SRBP ASBP ABRBP 1 2 39 Secure the Wall Panel to the top angle with S1 screws Fig 1 Fig 2 1 2 S1 ...

Page 22: ...ting with columns to the base bar BSBP with S1 screws from inside Fig 1 Front Back S1 CFP BSBP 42 Place the Wall Panel WP4A on the base bar side BSBP Line up the holes with base bar and top angle Fig 1 Fig 2 Front Back 1 Secure the Panel at bottom with S1 screws to the base bar from out side 2 Secure the Panel at top with S1 screw through the top angle to the Column COLP 2 1 WP4A S1 S1 First fix t...

Page 23: ...CBFP 1 2 44 Fix the Column fitting CFP to the Column with S1 screw as shown Front Back S1 CFP 45 Fix the Center band CB2P to the Column fitting CFP with S1 screw See the Fig 1 Fix the other end of the Center band to the Center band fitting CBFP with S1 screw See the fig 2 CFP CB2P S1 Fig 1 Fig 2 CB2P CBFP S1 Front Back 1 2 ...

Page 24: ...ig 1 2 Front Back 1 2 CBFP CB4P S1 Fig 1 Fig 2 CBFP CB4P S1 47 Fix the Column fitting CFP to the Column with S1 screw as shown S1 CFP Front Back Fig 1 Fig 2 48 Fix the Center band CB3P to the Center band fitting CBFP with S1 screw See fig 1 Fix the other end to the Column fitting CFP Front Back CBFP CB3P S1 CFP CB3P S1 1 2 ...

Page 25: ... BSBP with S1 screws from inside S1 CFP BSBP BSBP 51 Place the Wall Panel WP4A on the base bar side BSBP Line up the holes with base bar and top angle 1 Secure the Panel at bottom with S1 screws to the base bar from out side 2 Secure the Panel at top with S1 Screw through the top angle to the Column COLP S1 WP4A Fig 1 WP4A 1 S1 COLP Fig 2 BSBP First fix the middle screws top or bottom then go to t...

Page 26: ... GLOVES TO PREVENT INJURY 2 3 Fig 1 2 Fig 3 S1 CFP S1 CBFP 1 53 Fix the Center Band CB3P to the Column fitting with S1 Screws See Fig 1 Fix the other end to the center band fitting CBFP with S1 screw See Fig 2 1 2 Fig 1 Fig 2 CFP CB3P S1 CB3P CBFP S1 54 Fix the Center Band CB4P to the Center Band fitting with S1 screws See Fig 1 2 1 2 CB4P Fig 1 Fig 2 S1 CB4P S1 ...

Page 27: ...VES TO PREVENT INJURY S1 CFP Front Back 56 Fix the Center Band CB2P to the Center Band fitting CBFP with S1 screw See fig 1 Fix to other end to the Column fitting CFP See fig 2 1 2 Fig 2 CB2P S1 CBFP CB2P S1 Fig 1 CFP 57 Secure Panel to the Center Bands with S1 screws with washer from out side Front Back ...

Page 28: ... on the back base bar Line up the holes with base bar Secure the Panel at bottom with S1 screws to the base bar from out side 1 S1 WP4A First fix the middle screws top or bottom then go to the edges Tip 60 Insert the Ventilation Blocking Cover VBCF in between the top angle and the wall panel Line up the holes with the top angle secure with S1 screws S1 WP4A COLP VBCF ...

Page 29: ...P4A on the base bar back Line up the holes with base bar Secure the Panel at bottom with S1 screws to the base bar from out side S1 WP4A First fix the middle screws top or bottom then go to the edges Tip 63 Insert the Ventilation Blocking Cover VBCF in between the top angle and the wall panel Line up the holes with the top angle secure with S1 screws S1 COLP WP4A VBCF ...

Page 30: ...own IMPORTANT USE HAND GLOVES TO PREVENT INJURY 66 Fix the Center Band CB4P with S1 screws to the Center Band fitting and column fitting 1 2 CFP Fig 1 Fig 2 S1 S1 CFP CB4P CB4P CBFP 64 Fix the Center band fitting CBFP on the Columns with S1 screw CBFP S1 ...

Page 31: ...e the sliding channel cover SCBP on sliding channel and secure with S7 screws IMPORTANT USE HAND GLOVES TO PREVENT INJURY SCBP S7 67 Secure the Panels to the Center bands with S1 screws with washer from out side ...

Page 32: ...C2P 2 Roof flashing RF1BP All parts are clearly marked and care should be taken to use the correct one Note 2 Roof flashing RF2BP 2 Roof flashing RF3BP 2 Roof flashing RF4BP 2 Facia panel left FLBP 2 Facia panel right FRBP 4 Top corner TC 2 Ridge end cap FC 92 Plastic washer PW 48 Roof plug with washer PPG 48 Roof pin PIN 4 Ventilation Blocking Cover Side 1 VBCS1 2 Ventilation Blocking Cover Side ...

Page 33: ...S1 screws to secure Make 2 Sets 1 3 4 4 Assemble the Support bracket SB3BP SB4BP together with Facia bracket support FBS Use S3 bolt nut Make 2 Sets SB3BP SB4BP S3 FBS 5 Assemble the Support bracket with Roof support RSBP as shown Use S3 bolt nut 2 S1 Fig 1 Fig 2 S1 Fig 4 Fig 3 S1 S1 FBS S3 Fig 1 S3 RSBP RSBP Fig 2 Fig 3 S3 1 2 3 ...

Page 34: ...e the Facia support right FSRBP on top of Roof support as shown Secure with S1 screws to support bracket and top angle side 1 2 8 Place the Facia support left FSLBP on the top of Roof support as shown Secure with S1 screw to Support bracket and top angle side 3 FSLBP S1 FSRBP Fig 3 S1 Fig 1 Fig 2 S1 FSRBP S1 SB2BP S1 Fig 1 FSLBP FSLBP ASBP S1 Fig 3 FSLBP S1 SB1BP Fig 2 3 2 1 ...

Page 35: ...BP FSRBP FSRBP FSRBP ASBP Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 10 Place the Roof Structure RS4BP on the top of Roof support and top angle side Secure with S1 screws to the top angle and Roof support as shown in Fig 1 2 3 4 Fig 1 Fig 2 Fig 3 Fig 4 RS4BP RS4BP S1 S1 S1 S1 S1 RS4BP S1 S1 RS4BP RS4BP 1 3 2 3 4 11 Place the Hinges Support HS to the roof structure RS4BP and secure with S1 screws See fig RS4BP ...

Page 36: ...t facia support and fix the Roof plugs with washer and drive in roof pins FLBP FLBP 12 Place the Facia panel FRBP on Facia support at right side Line up the holes with Facia support and fix the Roof plug with washer use a hammer rubber mallet to drive in roof pin FRBP PPG TIP First insert all roof plugs with washers Left Right then drive in the roof pins PIN ...

Page 37: ...rive in roof pins FRBP 16 Place the Roof panel RP3BP on top of the Roof support and Facia support Line up the holes and secure with S1 screws with washer S1 RP3BP RP3BP RP2BG RP3BP 17 Place the Roof panel RP2BG on the Roof support and secure with S1 screws with washer Note Make sure the overlapping position for roof panel is as shown in blow up RP2BG ...

Page 38: ...or Locking the window insert the Hook WHG to the roof structure RSBP see fig 3 18 Place the Height Adjustable Support HAS to the roof structure RSBP and secure with S1 screws see fig HAS RSBP S1 19 Place the Roof Panel Window RPWG on top of the Roof Panel RP2BG Fix the hinges through the roof panel to Hinges Support HS with S1 screws see fig RP2BG RPWG S1 Fig 1 Fig 2 Fig 3 RPWG WHG HAS WHG WHG RSB...

Page 39: ...with S1 screws with washers 23 Place the ridge cover RC1P on top of Roof panel and fix with Roof plug with washer and drive in Roof Pins 21 Place the Roof panel RP1BP on top of the Roof support and Facia support Line up the holes and secure with S1 screws with washer RP1BP RP1BP RC1P PPG PIN RP2BG RP3BP RC1P ...

Page 40: ...Use S1 screws with washer to secure RC1P RP2BP RC1P RP2BP 25 Place the Ridge cover RC2P on top of Roof panel and fix with Roof plugs with washer and drive in Roof pins 26 Place the Roof panel RP1BP by sliding under the Ridge cover RC2P to Roof support Use S1 screw with washer to secure Fig 1 Fig 2 RC2P PPG PIN RP1BP RC2P RP1BP RC2P ...

Page 41: ...ver through roof flashing to roof panel drive in the roof pins See fig 2 3 Use S3 bolt nut to fix the Roof flashing Roof panel See fig 4 Fig 2 Fig 4 Fig 3 Fig 1 RF1BP RF2BP PIN S3 RC2P PPG RF1BP RF2BP RF2BP RF1BP 28 Insert the Ventilation Blocking Cover Side VBCS1 VBCS2 in between the roof pannel and the top angle side ASBP Line up the holes and secure S1 screws with washer ASBP VBCS2 VBCS1 VBCS1 ...

Page 42: ...er 38 IMPORTANT USE HAND GLOVES TO PREVENT INJURY 31 Place the Top corner TC on the Roof flashing joint and secure with S3 bolt nut S3 TC FC S1 30 Fix the Roof flashing RF3BP RF4BP at the edge of roof panel with S3 bolt nut at both side see the overlapping on the blow up RF3BP RF3BP RF4BP RF4BP S3 ...

Page 43: ...p bottom DSBBP 2 Door panel middle support DMSBP 2 Door panel vertical support DVSP 2 Door stopper vertical DSP Parts Needed DSTBP DVSP DLBP DMSBP DRBP DVSP DSTBP DSBBP DSP DSBBP DSP DMSBP 2 Door handle DH 4 Bottom slider DS 4 Sheet metal screw S1 34 Sheet metal screw S7 8 Machine screw S3 22 Plastic washer PW 18 Plastic screw cover PC ...

Page 44: ...ide Secure the panel to the DVSP Use S7 screws with washer from outside S7 DVSP Outside inside DRBP DVSP DRBP 2 Assemble the Door stopper vertical DSP to the Door panel DRBP make sure the side edge of the panel to be inserted into the door stopper profile DSP Secure the stopper with Door panel with S7 screw as shown in fig DSP DRBP S7 DRBP DSP ...

Page 45: ...rew See fig 2 Secure the DVSP with DSTBP use S7 screw See fig 3 DSP DSTBP Fig 1 Fig 2 DSTBP S7 Fig 3 1 2 3 DSTBP DSP S7 DVSP Fig 1 4 Assemble the Door panel strip bottom DSBBP with Door panel Make sure the Door panel bottom edge to be inserted into the DSBBP See fig 1 Secure the strip DSBBP with Door stopper DSP with S7 screws See fig 2 Secure DSBBP with DVSP use S7 screws See fig 3 Fig 2 Fig 3 DS...

Page 46: ...S TO PREVENT INJURY 5 Place the door panel middle support DMSBP by sliding in between the DVSP DSP and secure with S7 Screws DMSBP DVSP S7 DSP DMSBP 6 Fix the door panel with door panel middle support DMSBP with S7 screws DVSP S7 ...

Page 47: ...ND GLOVES TO PREVENT INJURY 7 Assemble to bottom slider BS to the Door panel Bottom side at both edge with S3 bolt and nut with washers BS DSBBP 8 Fix the Door handle DH with Door panel from front side with bolt nut S3 DH ...

Page 48: ...anel to the DVSP Use S7 screws with washer from out side DLBP DLBP DVSP S7 10 Assemble to Door stopper vertical DSP to the Door panel DLBP Make sure the side edge of the panel to be inserted into the Door stopper profile DSP Secure the stopper with Door panel with S7 screws as shown in fig DLBP DSP S7 DVSP DLBP DLBP DSP Left Door Assembly ...

Page 49: ... Secure the other end of DSTBP with DVSP use S7 screws See fig 4 DSTBP Fig 1 Fig 2 S7 Fig 3 S7 12 Assemble the Door Strip bottom DSBBP with Door panel Make sure the Door bottom edge to be inserted into the DSBBP Secure the Door panel strip bottom DSBBP with Door stopper DSP with S7 screws See fig 1 2 Secure the other end of DSBBP with DVSP use S7 screws See fig 3 DSTAP Fig 1 Fig 2 S7 Fig 3 S7 DSBB...

Page 50: ...ES TO PREVENT INJURY 13 Place the door panel middle support DMSBP by sliding in between the DVSP DSP and secure with S7 screws DVSP S7 14 Fix the door with door panel middle support DMSBP with S7 screws S7 3 DMSBP DSP DVSP DMSBP ...

Page 51: ...ND GLOVES TO PREVENT INJURY 15 Assemble to bottom slider BS to the Door panel bottom side at both edge with S3 bolt and nut with washers 16 Fix the Door handle DH with Door panel from front side with bolt nut S3 S3 BS DH ...

Page 52: ... slide inside the base bar front See fig 1 Fix the Door panel top to the top slider TS with S1 screws See fig 2 3 BS BBFP 18 a To get proper alignment of the Door re align the holes with Door panel See fig TS IMPORTANT 19 Fix the plastic screw cover PC to the screws and bolts edge from inside to prevent injury PC PC Fig 1 S1 TS TS Fig 2 Fig 3 S1 ...

Page 53: ...SJP to prevent injury See fig SJP EDP 21 Cut the Edging Profile EDP to the required length and insert to the Facia Bracket Support FBS to prevent injury See fig EDP 1 1 1 1 2 2 Fig 1 Fig 2 FBS EDP FBS 22 Cut the Edging Profile EDP to the required length and insert to the Support Bracket SB3BP SB4BP to prevent injury See fig EDP SB3BP SB4BP ...