DuraMax Insulated Cabin, Owner'S Manual/ Instructions For Assembly

Page 1: ...ustomer Service Hotline 800 483 4674 www uspolymersinc com OWNER S MANUAL Instructions for Assembly Size 10 Ft x 13 Ft 3 1 Mtr x 4 0 Mtr Approx Ver 2 0 Available Kits Building Dimensions Approximate Size Storage Exterior Dimension Interior Dimension 10 Ft x 13 Ft 129 Sq Ft 878 Cu Ft Roof Edge to Edge Base Dimension Door Opening 3 1 Mtr x 4 0 Mtr 12 Sq Mtr 24 9 Cu Mtr Width Depth Height inch cm 159...

Page 2: ...re and other causes which is beyond our control Claims under this warranty must be made within the warranty period by calling 1 800 483 4674 or mail in a dated sales slip and clear photograph of the part to U S Polymers Inc 1057 S Vail Ave Montebello CA 90640 We reserve the right to discontinue or change components If a component has been discontinued or is not available U S Polymers Inc reserves ...

Page 3: ...FOUNDATION U CHANNEL 18 F9C FOUNDATION U CHANNEL 4 F10C FOUNDATION U CHANNEL JOINT 8 F11C FOUNDATION ANCHOR 8 BC1C BASE U CHANNEL FRONT LEFT BACK RIGHT 2 BC2C BASE U CHANNEL FRONT RIGHT BACK LEFT 2 BC3C BASE U CHANNEL SIDE 2 BC4C BASE U CHANNEL SIDE 2 TC1C TOP U CHANNEL FRONT LEFT 1 TC2C TOP U CHANNEL FRONT RIGHT 1 TC3C TOP U CHANNEL BACK LEFT 1 TC4C TOP U CHANNEL BACK RIGHT 1 TC5C TOP U CHANNEL R...

Page 4: ...C F4C F7C F8C F9C F10C W2C W3C W1C W1C W1C W1C W1C W1C W1C W1C W1C W1C W1C CC CC CC CC DSC DCLC DCRC DOOR DSC TS3C TS3C TC1C TC2C TC3C TC4C TC5C TC6C TC7C TC8C RSC RSC RSC TS1C TS2C TS1C TS2C RSJC RSJC RSJC RSJC RSJC RSJC RF1C RF2C RF3C RF4C RF5C RF6C GLC GRC RF7C RF7C RF7C RF7C RF7C RF7C GSC GSC GJC P2BE P2BE DNS R1C R2C R2C R3C DCV4 PC1C PC2C ...

Page 5: ...2 F2C 2 F3C 4 F4C 4 F5C 2 F6C 2 F7C 4 F8C 18 F9C 4 CODE QTY F10C 8 F11C 8 BC1C 2 BC2C 2 BC3C 2 BC4C 2 S1 160 S14 8 CODE QTY Step 2 Step 1 Make Two sets Note S1 F3C F4C Make Four sets Note F1C F2C S1 All parts are clearly marked and care should be taken to use the correct one Note Before Assembling Foundation make sure that the floor level should be perfect flat ...

Page 6: ...2 IMPORTANT USE HAND GLOVES TO PREVENT INJURY Step 3 Make Two sets Note F5C F6C S1 Step 4 F1C F2C F2C F1C F6C F5C F5C F6C S1 ...

Page 7: ...3 IMPORTANT USE HAND GLOVES TO PREVENT INJURY Step 5 F1C F2C F5C F6C F6C F5C F2C F1C F7C S1 F7C F7C F7C Step 6 F3C F4C F3C F4C F3C F3C F4C F4C ...

Page 8: ...4 IMPORTANT USE HAND GLOVES TO PREVENT INJURY Step 7 S1 F8C F8C F8C Step 8 F9C S1 F9C F9C F9C F9C F10C F9C S1 F10C ...

Page 9: ...ORTANT USE HAND GLOVES TO PREVENT INJURY Step 9 F2C F1C F2C F1C S14 F11C Step 10 1 2 Fig 2 F1C BC1C S1 F2C BC2C S1 F1C F2C BC1C BC2C BC2C BC1C BC3C BC4C BC4C BC3C F6C F5C FRONT BACK LEFT RIGHT Fig 1 F1C F2C ...

Page 10: ...te After assemble the Base U Channel it can be filled with concrete up to the Foundation level Concrete The Plywood can be placed by this sizes inside the base U Channel Option 1 Option 2 The Plywood should be placed after completing the Wall Panel Assembly ...

Page 11: ...CRC 1 DCLC 1 DSC 2 TS1C 2 TS2C 2 TS3C 3 RSC 3 RSJC 6 S1 46 S11 52 S12 12 S13 12 S17 8 S18 8 S19 8 CODE QTY Fig 2 BC1C W1C BC3C Step 1 Fig 3 W1C S11 W1C BACK FRONT RIGHT BC2C BC4C BC3C BC2C BC1C S11 2 3 1 W1C W4C Note This Insulated Cabin included with one Window Panel W4C This can be fix Four position as shown FRONT RIGHT BC2C BC1C BC4C BC3C BACK LEFT Fig 1 W1C ...

Page 12: ...E HAND GLOVES TO PREVENT INJURY W1C BC1C BACK RIGHT BC3C Step 2 W1C W1C W1C 1 2 S11 BC3C Fig 1 Fig 2 Step 3 CC BACK RIGHT 3 1 2 4 BC1C BC3C BC3C BC1C CC CC S1 CC W1C W1C S1 CC W1C W1C Fig 1 Fig 2 Fig 3 Fig 4 S11 BC1C ...

Page 13: ... USE HAND GLOVES TO PREVENT INJURY Step 4 2 W1C S11 Fig 1 Fig 2 Fig 3 BACK W1C W1C S11 S17 W1C W1C Step 5 W1C S17 W1C W1C 1 2 1 3 3 BC1C BC2C Fig 1 Fig 2 Fig 3 BACK W1C W1C S11 1 3 S17 BC2C INSIDE S17 S17 S11 S11 ...

Page 14: ...10 IMPORTANT USE HAND GLOVES TO PREVENT INJURY BACK LEFT Step 6 W1C BC4C S11 W1C W1C W1C BC4C S11 1 2 Step 7 Fig 1 Fig 2 1 3 2 W1C CC BC4C LEFT CC S1 CC BC4C W1C S1 Fig 1 Fig 2 Fig 3 CC ...

Page 15: ...p 8 BACK TC4C TC4C CC CC S1 TC3C TC3C CC CC S1 TC4C W1C CC CC S11 5 1 2 3 4 Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 S11 S11 S11 S11 Step 9 W1C W1C W1C BC3C RIGHT FRONT W1C W1C Fig 3 Fig 1 Fig 2 S11 S17 W1C W1C 1 BC4C BACK 1 3 3 2 S1 S1 TC4C TC3C S17 S17 S11 S11 ...

Page 16: ... USE HAND GLOVES TO PREVENT INJURY FRONT RIGHT Step 10 1 2 W1C BC2C S11 W1C W1C W1C BC2C S11 Step 11 FRONT RIGHT BC2C BC4C CC CC S1 CC W1C W1C S1 CC W1C W1C Fig 1 Fig 2 Fig 3 Fig 4 1 2 3 4 CC BC2C BC4C Fig 1 Fig 2 ...

Page 17: ...SE HAND GLOVES TO PREVENT INJURY Step 13 TC5C TC6C S11 TC5C TC5C CC CC W1C S1 Fig 1 Fig 2 TC6C CC TC6C CC S1 Fig 3 Fig 4 Fig 5 TC5C TC6C W1C S11 1 2 5 3 4 Step 12 TC5C S1 TS1C TC6C TS2C TC5C TS1C S1 RIGHT BACK S1 S1 ...

Page 18: ...NT USE HAND GLOVES TO PREVENT INJURY Step 14 2 1 3 Fig 1 Fig 2 Fig 3 S11 W3C BC2C W3C BC2C FRONT W3C W1C W1C Step 15 W1C W1C S11 W1C S17 W1C 1 1 3 3 2 Fig 1 Fig 2 Fig 3 FRONT LEFT S17 S11 S17 S17 S11 S11 S17 W3C ...

Page 19: ...15 IMPORTANT USE HAND GLOVES TO PREVENT INJURY FRONT W2C BC1C Step 16 1 2 Fig 1 Fig 2 W2C W1C W2C BC1C S11 Step 17 CC CC CC S1 BC3C BC1C CC W2C W1C S1 W2C W1C FRONT 1 2 3 Fig 1 Fig 2 Fig 3 BC3C BC1C ...

Page 20: ...HAND GLOVES TO PREVENT INJURY Step 18 TC7C S1 TS1C TC8C TS2C S1 Step 19 TC7C TS1C TC7C TC7C CC CC W1C S1 Fig 1 Fig 2 TC8C CC TC8C CC S1 Fig 3 Fig 4 Fig 5 TC8C TC7C W1C S11 1 2 3 4 5 LEFT BACK CC CC S11 S11 S11 TC7C TC8C ...

Page 21: ...USE HAND GLOVES TO PREVENT INJURY Step 20 Step 21 Step 22 Step 23 TC1C TS3C TS3C TC1C TS3C RSJC RSJC S13 Note Do not fully tight the bolt S13 now TC2C TS3C TC2C RSJC S13 Note Do not fully tight the bolt S13 now S13 ...

Page 22: ... Step 24 FRONT FRONT INSIDE TC1C W2C W3C S11 S13 S13 Note Fully tight the bolt S13 now TC1C W3C 1 2 W3C TC1C W3C W1C TC2C S11 S13 S11 Step 25 FRONT INSIDE FRONT S13 Fig 1 Fig 2 Fig 1 Fig 2 1 2 TC2C TC2C S11 Note Fully tight the bolt S13 now W3C W3C ...

Page 23: ... TC2C TC1C CC CC TC1C CC TC2C CC S1 S1 DCLC S18 FRONT FRONT S18 W2C W3C 1 2 3 DCRC Step 27 W3C DCRC DCRC Fig 1 Fig 2 DCRC W3C S18 Fig 3 BC1C Note Fix the plastic screw cover S19 to the bolt edges S18 from inside the Cabin to prevent injury IMPORTANT S18 S19 Inside Inside ...

Page 24: ...O PREVENT INJURY Step 28 1 2 Fig 1 Fig 2 DSC DSC BC1C S1 DSC S1 TC1C DSC BC1C FRONT DSC BC1C DSC TC1C Step 29 RSJC RSJC TC3C TC4C BACK RSJC S13 RSJC S13 TC3C RSJC S13 TC4C Fig 1 Fig 2 LEFT Fig 3 Fig 4 RSJC S1 S1 RSJC 1 2 3 4 3 4 S1 ...

Page 25: ...MPORTANT USE HAND GLOVES TO PREVENT INJURY Step 30 1 2 3 3 RSC RSC RSC RSJC FRONT RSC S12 TC1C TC3C RSJC RSC S12 Fig 1 Fig 2 TC2C TC4C RSC RSC RSJC RSJC S12 S12 Fig 3 Fig 4 Fig 5 4 5 4 5 RSC RSJC TC1C TC2C ...

Page 26: ... RF6C 1 RF7C 9 GLC 1 GRC 1 CODE QTY GJC 1 GSC 4 PC1C 1 PC2C 1 P2BE 2 DNS 1 DCV4 1 S1 82 S3 2 S10 42 S16 42 CODE QTY Step 1 On top U channel these 3 holes are Pre drilled for reference align the holes and secure Note R1C S10 S10 S10 FRONT RIGHT Fig 1 1 2 TC2C TC5C 3 4 Fig 2 Fig 3 Fig 4 R1C TC2C R1C TC2C R1C TC5C TC5C S10 S10 R1C ...

Page 27: ...23 IMPORTANT USE HAND GLOVES TO PREVENT INJURY R1C S10 FRONT RIGHT TC5C TC2C Step 2 Step 3 FRONT RIGHT R2C S10 R2C R2C R1C S10 Fig 1 Fig 2 ...

Page 28: ...24 IMPORTANT USE HAND GLOVES TO PREVENT INJURY Step 4 R2C R2C S10 R2C S10 R2C FRONT Step 5 R2C R3C S10 R2C R3C S10 Fig 1 Fig 2 Fig 1 Fig 2 S16 Fig 3 ...

Page 29: ...25 IMPORTANT USE HAND GLOVES TO PREVENT INJURY Step 7 RF7C RF7C RF7C RF7C RF7C RF7C TC5C RF7C RF7C RF7C TC5C RF7C RF7C S1 Step 6 S1 RSC R3C R2C RSC R2C RSC S1 R3C R2C Dia 3 0mm R3C R2C R1C R1C R1C ...

Page 30: ...USE HAND GLOVES TO PREVENT INJURY LEFT BACK Step 8 RF3C RF4C RIGHT S1 BACK Step 9 RF6C RF5C S1 Fig 1 Fig 2 R1C RF3C RF7C RF3C RF4C RF4C Fig 3 RF3C S1 RF3C RF4C Fig 1 Fig 2 R3C RF5C RF7C RF6C RF5C Fig 3 S1 RF5C RF6C ...

Page 31: ... PREVENT INJURY FRONT Step 10 RF1C S1 RF2C RF5C RF1C RF7C RF5C RF1C R3C S1 S1 RF2C RF1C RF2C RF1C S1 S1 1 2 3 4 Fig 1 Fig 2 Fig 3 Fig 4 Step 11 TC4C TC3C BACK GSC GSC GSC TC4C S1 GSC TC4C GSC 1 2 3 Fig 2 Fig 3 Silicon TC4C W1C Fig 1 ...

Page 32: ...28 IMPORTANT USE HAND GLOVES TO PREVENT INJURY BACK Step 12 GLC GRC 1 2 GRC GSC S1 GRC R1C Fig 1 Fig 2 S1 Step 13 BACK GRC GLC S1 GJC GRC GLC GJC GLC GRC GJC GLC GRC GJC Fig 1 Fig 2 Fig 3 S1 Silicon ...

Page 33: ...29 IMPORTANT USE HAND GLOVES TO PREVENT INJURY Step 14 GRC DNS DNS GRC DNS S3 GRC Fig 1 Fig 2 Fig 3 Step 15 G l u e P2BE GRC P2BE Silicon Fig 1 Fig 2 Fig 3 BACK GRC GLC ...

Page 34: ...LOVES TO PREVENT INJURY Step 16 Dia 3 0mm CC PC1C Glue DCV4 PC1C S1 CC Fig 1 Fig 2 Fig 3 Fig 4 PC2C PC1C DCV4 S1 Fig 5 BACK 3 1 2 4 5 DCV4 CC GRC Step 17 DCRC DOOR DCRC DOOR S15 DOOR S15 Fig 1 Fig 2 Fig 3 HC 1 2 3 1 2 3 1 2 3 ...

Page 35: ...31 IMPORTANT USE HAND GLOVES TO PREVENT INJURY Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 Step 18 Step 19 Fig 7 Fig 8 DCLC ...

Page 36: ...32 IMPORTANT USE HAND GLOVES TO PREVENT INJURY D Window Assembly Step 1 Step 2 Step 3 Step 4 CABIN OUTSIDE W4C CABIN OUTSIDE Rubber Silicon Silicon CABIN INSIDE Dia 3 0mm Rubber Silicon ...

Page 37: ...33 IMPORTANT USE HAND GLOVES TO PREVENT INJURY S2 CABIN INSIDE Step 5 CABIN INSIDE Step 6 ...

Page 38: ...U S Polymers Inc 1057 S Vail Ave Montebello CA 90640 United States of America English ...