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Instruction Manual 

DHS-05 & DHS-1 Spreader - V1.4 

www.durapac.com 

Page 7 of 10 

 

7.0

 

Troubleshooting 

Problem 

Cause 

Solution 

Spreader moves but 
does not maintain 
pressure 

Leaking connection 

 

Clean, reseal with thread sealant 
and tighten connection 

Leaking cylinder seals 

 

Replace worn seals 

 

Check for excessive contamination 
or wear   

 

Replace contaminated fluid as 
necessary 

Malfunctioning pump/valve 

 

Check pump or valve operating 
instructions 

 

Repair or replace as necessary 

Spreader leaks hydraulic 
fluid 

Worn or damaged seals 

 

Replace worn seals 

 

Check for excessive contamination 
or wear 

 

Replace contaminated fluid as 
necessary 

Loose connections 

 

Clean, reseal with thread sealant 
and tighten connection 

Spreader will not retract 
or retracts slower than 
normal 

Closed pump release valve 

 

Open pump release valve 

Loose couplers 

 

Tighten couplers 

Blocked hydraulic lines 

 

Clean and flush lines 

Weak or broken retraction 
springs 

 

Send to a Durapac authorised 
service centre for repair 

Internally damaged cylinder 

 

Send to a Durapac authorised 
service centre for repair 

Pump reservoir too full 

 

Drain hydraulic fluid to correct 
level 

Erratic Action 

Air in system or pump 
cavitation 

 

Add fluid, bleed air and check for 
leaks 

External leakage 

 

Replace worn packings 

 

Check for excessive contamination 
fluid as necessary 

 

Replace contaminated fluid as 
necessary 

Sticking or binding cylinder  

 

Check for dirt or leaks 

 

Check for bent, misaligned, worn 
parts or defective packings 

Spreader does not move 

Loose couplers 

 

Tighten couplers 

Faulty coupler 

 

Verify that female coupler is not 
locked up (ball wedged into seat)  

 

Replace both male and female 
couplers 

Improper valve position 

 

Close release valve or shift to new 
position 

Low or no hydraulic fluid in 
pump reservoir 

 

Fill and bleed the system 

Summary of Contents for DHS-05

Page 1: ... LTD 2 186 Granite Street GEEBUNG QLD 4034 Australia sales absoluteequipment com au Phone 61 7 3865 4006 Fax 61 7 3102 6288 Maximum Operating Pressure 700 bar Instruction Manual Hydraulic Remote Spreaders Models DHS 05 DHS 1 ...

Page 2: ...spreader that has been or suspected to have been subject to a shock load should be removed from service immediately until inspected by a Durapac authorised service centre Owners and operators of this equipment should be aware that the use and subsequent repair of this equipment may require specialised training and knowledge 3 0 Safety Save these instructions For your safety read and understand the...

Page 3: ...equipment must only be serviced by a qualified hydraulic technician For repair service contact the Durapac authorised service centre in your area To protect your warranty use only high quality hydraulic oil CAUTION KEEP HYDRAULIC EQUIPMENT AWAY FROM FLAMES AND HEAT Hydraulic fluid can ignite and burn Excessive heat will soften packings and seals resulting in fluid leaks Heat also weakens hose mate...

Page 4: ... seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corrosive materials such as battery acid creosote impregnated objects and wet paint Never paint a coupler or hose FAILURE TO HEED THESE WARNINGS MAY RESULT IN PERSONAL INJURY AS WELL AS PROPERTY DAMAGE 4 0 Installation IMPORTANT Always secure threaded port connections with high grade non hardening pipe...

Page 5: ...noted For complete operating instructions refer to the instruction sheet included with each pump The DHS 05 and DHS 1 spreaders have a spring return cylinder and the speed of retraction is affected by the length of the hose and other restrictions in the line Most 700 bar hand or power pumps for use with single acting tools are compatible with the DHS 05 and DHS 1 spreaders 5 1 Ensure that both spr...

Page 6: ...tions Dirt sand etc will quickly ruin any hydraulic system Ensure that couplings are clean and free of foreign matter After each use clean couplings and attach dust caps Maintenance is required when wear or leakage is noticed Periodically inspect all components to detect any problem that may require service and maintenance 6 1 Check for loose connections and leaks 6 2 Replace damaged parts immedia...

Page 7: ...n pump release valve Loose couplers Tighten couplers Blocked hydraulic lines Clean and flush lines Weak or broken retraction springs Send to a Durapac authorised service centre for repair Internally damaged cylinder Send to a Durapac authorised service centre for repair Pump reservoir too full Drain hydraulic fluid to correct level Erratic Action Air in system or pump cavitation Add fluid bleed ai...

Page 8: ...em Load is above the capacity of the system Use the correct equipment Sticking or binding cylinder Check for dirt or leaks Check for bent misaligned worn parts or defective packings Spreader moves slower than normal Loose couplers Tighten couplers Restricted hydraulic line or fitting Clean Replace if damaged Pump not operating correctly Check pump s operating instructions Repair or replace as nece...

Page 9: ...preader base ZAL1631 1 2 Spreader jaw ZAL1632 1 3 Spring ZAL1633 1 4 Pin ZAL1626 1 5 Circlip ZAL1628 1 6 Piston rod ZAL1634 1 7 Back up ring ZAL1635 1 8 Cup seal ZAL1636 1 9 O ring ZAL1637 1 10 Cylinder ZAL1638 1 11 Coupler ZAL1472 1 Seal kit ZAL1639 1 Items marked with a are contained within a standard seal kit Serial model and part numbers need to be quoted when ordering parts ...

Page 10: ...ted as a convenient reference of location and position in the assembly sequence Item Description Qty 1 Spreader jaw upper 1 2 Spring pin 2 3 Return spring inner 1 4 Return spring outer 1 5 Spreader base 1 6 Spreader jaw axle 1 7 Spring clip 1 8 O ring 1 9 Back up ring 1 10 Piston rod 1 11 O ring 1 12 Piston rod saddle 1 13 Coupler spreader 1 14 Coupler cap 1 15 Dust cover 1 ...

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