Duratuf Milford, Assembly Instructions Manual

Page 1: ...ASSEMBLY INSTRUCTIONS WAIMATE BASE SIZE 5 000m x 2 000m...

Page 2: ...of sharp edges on steel cladding and flashings Protect your eyes and ears Use electric power tools with care Use a Safety Trip Switch It is easier and quicker if this shed is assembled by two people...

Page 3: ...llow 2 250m 12 Stud 70 x 45 H1 Yellow 0 243m 5 Stud 70 x 45 H1 Yellow 1 962m 2 Top Plate Packer 70 x 45 H1 5 000m 1 Centre Ridge Beam 190 x 45 H1 5 000m 1 Nog 70 x 45 H1 0 908m 4 Nog 70 x 45 H1 0 632m...

Page 4: ...Downpipe Cover Flashing 2 260m 1 1008 Front Roof Flashing 5 125m 1 1009 Front Top Plate Flashing 5 000m 1 1010 Spouting End Cap 0 040m 2 1011 4 HARDWARE ACCESSORIES DESCRIPTION LENGTH QTY DIAGRAM CHEC...

Page 5: ...ted 2 000 x 0 20m 1 Joists 70 x 45mm H4 4 910m 5 Joists 70 x 45mm H4 2 000m 2 Joists 70 x 45mm H4 0 444m 16 Aluminium Door Step Flashing 2 395m 1 Floor Screws 75mm 90 Floor Screws 40mm 100 Tek Screws...

Page 6: ...o run away from the roller door seal at the front of the shed find the centre of the front and measure 1200mm each way This is the position of the 2400mm door and where you will slope the concrete for...

Page 7: ...0mm base plate Green one 5000mm top plate Red and six studs Yellow Lay out the framing on a flat surface as per the diagram with the top plate at the top Ensure that the notches on the top and bottom...

Page 8: ...op and bottom Now position the 2 x 1962mm Lintel Support Studs to the inside of the door studs and down against the base plate Secure with 2 x 75mm nails at the base end and 2 x nails skewed into the...

Page 9: ...upright framing plates While someone supports the frame to ensure that it doesn t move around nail this back frame in place with 2 x 75mm nails at each corner Carefully roll the frame over onto its ba...

Page 10: ...il to the top plate using 75mm nails 1 at each end and 4 evenly spaced Take the centre Roof Beam and position over the 2 end wall studs and attach using 2 x 75mm nails at each end Select the Roof Beam...

Page 11: ...Ensure that the bottom wall frames are running straight and that the studs either side of the door are in the right place Measure diagonally from one inside corner to the other note the measurement an...

Page 12: ...R KIT End Floor Boards Joists 2000mm 500mm 500mm 500mm 500mm FITTING THE REMAINING FLOORBOARDS Next lay all of the floorboards onto the joists Note you may need to cut down a floorboard lengthwise to...

Page 13: ...e corner to the other note the measurement and then meaure the opposite diagonal distance These measurements must be the same for the shed to be square Adjust if necessary 13 Place one sheet of plywoo...

Page 14: ...600mm apart See the blue highlights in the diagrams below Wrap the tape around the corner and nail it in the same position to the other 3 sides of the shed CORNERS AND DOOR STUDS On the front corner...

Page 15: ...her I Select the door head flashing and hold it up underneath the lintel It should fit snugly between the door studs Holding the flashing in tight nail it to the lintel using 6 x 30mm clouts 3 x on th...

Page 16: ...ings between two sheets Remove all metal filings before riveting Carbon in pencils reacts with the Zinc Aluminium coating on steel Use an ink pen to mark the steel as required WALL CLADDING FIXING PAT...

Page 17: ...e To fix the bottom of the sheet hold the top sheet flat against the framing and align the edge of the cladding and the corner stud This ensures the back wall of the shed is square Place 1 x 25mm Tek...

Page 18: ...sh with timber frame Fix with 2x 25mm Tek Screws DOOR SIDE CLADDING MIDDLE SHEET Using another 1300mm door side cladding sheet lap it underneath the sheet above as per normal and place 2 x 25mm Tek sc...

Page 19: ...he flashing so that it is perpendicular vertically level from the side pre drill the hole at the top parallel with the first screw and attach Repeat at the bottom Now find the centre of the flashing v...

Page 20: ...from running out Select the first end cap and dry fit it no silicone so that you are prepared and know where it will be sitting in the spouting for when you have wet silicone Pre drilling your first r...

Page 21: ...brackets to rear wall cladding Position the downpipe cover flashing over downpipe and rivet to wall cladding using 6 rivets FITTING THE DOWNPIPE 21 FITTING THE FRONT TOP PLATE FLASHING The Front Top...

Page 22: ...both edges of clear roof sheet overlap the steel sheets at each side vs the steel sheets that are under on one edge and over on the other Starting from one end of the shed place the first roof sheet i...

Page 23: ...Roof flashing over the front of the corrugated roofing The front barge will also fit over the top and bottom of the side barges We are going to hold the corner together so the corner fits snug and pl...

Page 24: ...hand side C 2 Steel locking bars D 2 SMALL PARTS BAG CONTAINING Guide clips door size dependent E 4 10 Door handle and fixing to suit F 1 Bottom rail stops and 6mm screws G 2 Faceplate and lock assemb...

Page 25: ...sed across the opening to avoid gaps MEASUREMENTS Opening width As the standard door overlaps each side by 30mm or more the door should be 60mm wider than the 1800mm opening Opening height The door op...

Page 26: ...with handle 80 80 HEADROOM REQUIREMENTS FOR DOORS Headroom A minimum of 410mm of headroom is required If the door is installed lower into the opening than shown below additional loss of door opening...

Page 27: ...second bracket Re check levels then drill and fix as with first bracket PLACE DOOR ON BRACKET Do not cut plastic or packaging yet Using two persons and correct lifting techniques lift door onto the br...

Page 28: ...h the axle forward in the slots toward the opening and tighten the nuts firmly without overtightening TENSION THE SPRINGS Ensure that the bottom rail is at the 3 o clock position as shown Ensure both...

Page 29: ...eight as the top of the brackets B Slide four guide clips E into each guide C Position the bottom clip 200mm from the floor with the rest evenly spaced along the guide Position one guide over the edge...

Page 30: ...line with top of locking bar Slide bars through the guide slot then back onto lock arms Screw on securely using the counter sunk screws O Ensure that locking bars do not protrude more than 20mm beyond...

Page 31: ...Lock bar cover J WARNING Locking bar covers must be installed to prevent possible finger entrapment CLEAN UP Remove all swarf drill filings with a soft brush or rag Hose down roof and walls thoroughl...

Page 32: ...caution b With a person at each end of the door hold the axle firmly with a large pip wrench Stillson at least 450mm long c Loosen the U bolt nuts at both ends and KEEP A FIRM GRIP ON WRENCH d Move th...

Page 33: ...ercially available today However all exposed surfaces require some attention to guard against the premature onset of corrosion and any other harmful atmospheric effects In our atmosphere there are har...

Page 34: ...ose the door should be about the same if door has an automatic opener put into manual mode before testing door If the door is difficult to operate in either direction up or down then check 1 that the...

Page 35: ...ding fail to perform as specified above the liability of Riverlea Group Ltd shall in all cases be limited to replacing or repairing the defective product The balance of the original warranty will cove...