DURKOPP ADLER H-TYPE CLASSIC, Additional Instructions

Page 1: ...H TYPE Additional Instructions Replacing the winder ...

Page 2: ...ler AG and protected by copyright Any reuse of these contents including extracts is prohibited without the prior written approval of Dürkopp Adler AG Copyright Dürkopp Adler AG 2017 IMPORTANT READ CAREFULLY BEFORE USE KEEP FOR FUTURE REFERENCE ...

Page 3: ...Table of Contents Additional Instructions H TYPE 00 0 09 2017 1 1 General information 3 2 Disassembling the old tensioning plate 5 3 Assembling the new tensioning plate 8 ...

Page 4: ...Table of Contents 2 Additional Instructions H TYPE 00 0 09 2017 ...

Page 5: ...E machine is available in four versions ECO CLASSIC ECO Long CLASSIC Long You need to select a new tensioning plate that matches the corresponding machine type In addition to the new tensioning plate you MUST order Carrier for the control H667 170844 Connection cable ECO CLASSIC 9870 967009 ECO Long CLASSIC Long 9870 967010 Fig 1 Carrier for the control Machine type Part number OLD Part number NEW...

Page 6: ...late kit Fig 3 Control motor Cables of the control 1 Pneumatic hoses 2 Cable motor current 3 Cable microswitch 4 Cable electronic handwheel 5 Cable push button panel No Description Cable supply labeled white brown red Cable microswitch white brown Cable motor current green white brown ...

Page 7: ... on the left arm cover 1 3 Remove the left arm cover 1 4 Loosen 5 screws on the right arm cover 2 5 Remove the right arm cover 2 while disconnecting the cable of the lifter at the plug WARNING The tensioning plate may only be disassembled by qualified specialists Switch off the machine and disconnect the power plug before disassembling the tensioning plate Make sure the power plug cannot be uninte...

Page 8: ...3 screws 3 on the handwheel 6 7 Remove the handwheel 6 8 Loosen 4 screws 5 on the belt cover 4 9 Remove the belt cover 4 Fig 6 Disassembling the old tensioning plate 10 Loosen 5 screws 8 on the tensioning plate 7 11 Pull the tensioning plate 7 sightly forward to remove it 3 Screw 4 Belt cover 5 Screw 6 Handwheel 7 Tensioning plate 8 Screw ...

Page 9: ...bles 9 10 11 and 2 pneumatic hoses 12 13 Carefully loosen the cables and the hoses from their installed positions inside the machine before detaching them from their slots 14 Remove the old tensioning plate completely The tensioning plate has been disassembled 7 Tensioning plate 9 Cable motor current 10 Cable electronic handwheel 11 Cable push button panel 12 Pneumatic hoses ...

Page 10: ...from below into the hole 3 in the machine arm WARNING The tensioning plate may only be assembled by qualified specialists Switch off the machine and disconnect the power plug before assembling the tensioning plate Make sure the power plug cannot be unintentionally reinserted NOTICE Property damage may occur The cables and hoses may become damaged by kinking crushing or chafing Lay cables and hoses...

Page 11: ...e new tensioning plate 3 Tighten the screw 4 from above The screw 4 will clamp itself in place Fig 10 Assembling the new tensioning plate 4 Secure the holder 1 to prevent it from shifting using the adjusting screws 6 and the counternuts 5 1 Holder 3 Hole 4 Screw 1 Holder 5 Counternut 6 Adjusting screw ...

Page 12: ...ioning plate 5 Slip the carrier 8 of the control onto the holder 1 and tighten it using the screws 7 Fig 12 Assembling the new tensioning plate 6 Loosen the3 plugs of the cables to disconnect them from the control 9 7 Place the control 9 into the previously assembled carrier 8 1 Holder 7 Screw 8 Carrier 9 Control ...

Page 13: ...e 10 inside the machine as shown above 9 Tighten the tensioning plate 10 using 5 screws Fig 14 Assembling the new tensioning plate 10 Lay cables 11 and 12 behind the tensioning plate 10 and under the casting to the control 9 10 Tensioning plate 11 Cable motor current 12 Cable microswitch 13 Pneumatic hoses 14 Cable push button panel 15 Cable electronic handwheel 11 Cable motor current 12 Cable mic...

Page 14: ...the new tensioning plate 12 Use the plugs to connect the cables with the control white brown white brown marked in red white brown white brown 2 prong plug green white brown green white brown 3 prong plug 13 Carefully push the plug down preventing you from being pinched by the arm cover 14 Lay cables 14 and 15 and the pneumatic hoses 13 in the same way as the old cables avoiding any wear crushing ...

Page 15: ...E 00 0 09 2017 13 Fig 17 Assembling the new tensioning plate 15 Insert the plug 17 of the cable used for the electronic handwheel 15 into the control Fig 18 Assembling the new tensioning plate 16 Slip the pneumatic hoses 13 onto the valves 17 Plug 13 Pneumatic hoses ...

Page 16: ...power to the winder via the control to pin 8 18 and pin 10 19 respectively of the X22 terminal strip on the circuit board 19 Place the belt cover back on and fix it in place with 4 screws 20 Assemble the handwheel and fix it in place with 3 screws 21 Tighten the right arm cover with 5 screws while reconnecting the lifter 22 Re tighten the left arm cover using 5 screws 23 Plug the power cable back ...

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Page 18: ...Germany Phone 49 0 521 925 00 Email service duerkopp adler com www duerkopp adler com Subject to design changes Part of the machines shown with additional equipment Printed in Germany Dürkopp Adler AG Additional Instructions 0791 967701 EN 00 0 09 2017 ...