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UNIT INSTRUCTIONS

UNIT INSTRUCTIONS

Please follow all CCD110N Safety Instructions.

Contact your Duro Dyne Tech Service if you have any operating 

questions. Please report any problems or malfunctions to Duro 

Dyne Tech Service.

IMPORTANT

IMPORTANT

High Voltage may be present inside CCD110N case even when 

disconnected from power source! Do not open or disassemble this 

unit to trouble shoot or repair. Contact Duro Dyne Tech Service if 

servicing or trouble shooting of machine is needed.

Duro Dyne Tech Service Contact Information:

Toll Free: 1-800-899-3876

Mon - Fri. 7:00 am - 7:00 PM EST

LIMITED WARRANTY

LIMITED WARRANTY

Duro Dyne warrants this CCD110N welding equipment to be in good 

working order for a period of 6-months from the date of purchase; 

from Duro Dyne or an authorized Duro Dyne equipment dealer. Should 

this product fail to be in good working order at any time during the 

6-month warranty period, Duro Dyne will at its option, repair or 

replace the defective component at no additional charge except as 

set forth below.

Repair parts and replacement products will be furnished on an ex-

change basis and will be either new, re-manufactured or refurbished, 

at the discretion of Duro Dyne. All replaced parts and products 

become the property of Duro Dyne. 

This limited warranty does not include repair of damage to the prod-

uct resulting from accident, disaster, misuse, abuse, non Duro Dyne 

modification of the product, or other events outside Duro Dyne’s 

reasonable control or not arising under normal operation conditions. 

Limited Warranty service may be obtained by returning the Prod-

uct during the 6-month warranty period to Duro Dyne by UPS or 

carrier, to Duro Dyne in accordance with the instructions provided 

to you by the Tech Service/Customer Service and provide proof of 

purchase date.

If this product is returned to Duro Dyne, you agree to insure the 

Product or assume the risk of loss or damage in transit, to prepay 

shipping charges to the designated warranty service location and 

to ship the Product in the original shipping container or equivalent.

Contact your authorized Duro Dyne customer service representative 

for further information. 

TABLE OF CONTENTS

TABLE OF CONTENTS

Installation Instructions 

10

Introduction 2
Front Panel Controls                                                          7
Troubleshooting 11-12
Safety Precautions                                                         3-6
Warranty 2
Parts Location 

8-9

-2-

Summary of Contents for 27122

Page 1: ...OWNER S OWNER S MANUAL MANUAL CCD110N CCD110N CCD110N PINSPOTTER 27122 ...

Page 2: ... will be furnished on an ex change basis and will be either new re manufactured or refurbished at the discretion of Duro Dyne All replaced parts and products become the property of Duro Dyne This limited warranty does not include repair of damage to the prod uct resulting from accident disaster misuse abuse non Duro Dyne modification of the product or other events outside Duro Dyne s reasonable co...

Page 3: ...CAL FIRE AND OTHER APPLICABLE CODES OR ORDINANCES IN THE INSTALLATION AND USE OF STUD WELDING SYSTEMS REMOVE ALL COMBUSTIBLE OR VOLATILE MATERIALS FROM WELD AREA Although weld splatter re sulting from stud welding is normally minimal proper precautions should be taken when welding near or through combustible materials to insure that sparks or weld material does not come in contact with combustible...

Page 4: ...nother electrode from a different machine Be sure power source frame chassis is connected to the ground system of the input power When making input connections attach proper grounding conductors first and then double check connections Always verify the supply ground check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is c...

Page 5: ...lders should use the following procedures to minimize exposure to EMF Route the electrode and work cables together Secure them with tape when possible Never coil the work cable around your body Connect the work cable to the work piece as close as possible to the area being welded Keep welding power source and cables as far away from body as possible Do not overload electrical wiring be sure power ...

Page 6: ...bles grounding wire connections power cord and power supply in safe working order bare wiring can kill Do not operate equipment in faulty condition Do not abuse any equipment or accessories Keep equipment away from heat sources such as furnaces wet conditions such as water puddles and inclement weather corrosive atmospheres Keep all safety devices and cabinet covers in position and in good repair ...

Page 7: ...E level it is only necessary to rotate the control Hi Lo to a higher setting To decrease the WELD VOLTAGE level it is necessary to switch the POWER switch off as described above After the VOLTAGE CONTROL is reduced to the desired lower voltage place the POWER switch in the off position for about 6 to 10 seconds before switching back on NOTE If this procedure is not followed the weld capacitors wil...

Page 8: ...10 1 QUAL ENG 10 000 10 750 11 300 REV DESCRIPTION ECN DATE 1 Prototype Concept 7 16 2020 SCALE SIZE CAD FILE DWG NO A OF REV DATE APPROVALS DRAWN CHECKED RESP ENG MFG ENG MATERIAL FINISH BREAK ALL SHARP EDGES PART NO DESCRIPTION 1 2 3 4 5 6 A B C D 1 2 3 4 5 6 1515 Desoto Ave Clarksdale MS 38614 Tel 847 659 0100 Fax 847 659 0108 1 1 7 16 2020 BCH BCH 1 Assembly 11700 Duro Dyne CD Pin Welder 11700...

Page 9: ...LE DWG NO A OF REV DATE APPROVALS DRAWN CHECKED RESP ENG MFG ENG MATERIAL FINISH BREAK ALL SHARP EDGES PART NO DESCRIPTION 1 2 3 4 5 A B C 1515 Desoto Ave Clarksdale MS 38614 Tel 847 659 0100 Fax 847 659 0108 1 1 7 16 2020 BCH BCH 1 Assembly 11700 Duro Dyne CD Pin Welder 11700 1 Clean 11700 CD Welder 2020 SHEET 1 8 DO NOT SCALE DRAWING DO NOT MANUALLY UPDATE CAD GENERATED DRAWING UNLESS OTHERWISE ...

Page 10: ...ctor clockwise until it is tight Note If connectors are not locked tightly arcing may occur causing permanent damage to both parts 5 The ground cable is supplied with a ground or work clamp Any clamping device suitable for welding can be used assuming a good electrical connection can be made and produces sufficient clamping pressure 6 Before any test welding is done all weld cables should be stret...

Page 11: ...RN ON CIRCUIT BREAKER TRIPS EACH TIME THE POWER SUPPLY IS TURNED ON CIRCUIT BREAKER TRIPS WHEN WELD IS MADE WELDER TURNS ON BUT DOES NOT WELD WELD IS TOO HOT REGARDLESS OF VOLTAGE SETTING POOR OR INCONSISTENT WELDS If assistance is needed you may call Duro Dyne Technical Services Dept at 1 800 899 3876 between the hours of 7am 7pm EST ...

Page 12: ...TION AS REQUIRED 3 TO TEST CONNECTION INTEGRITY WITH ALL CABLES CONNECTED AND A FAS TENER IN THE GUN CHUCK PLACE THE GUN IN A WELD POSITION AND ACTUATE THE TRIGGER BUTTON ON THE WELD GUN IF THE GREEN LAMP LIGHTS ALL CABLES AND TRIGGER SWITCH ARE OK 4 IF THE GREEN LIGHT DOES NOT LIGHT DEPRESS THE WELD CYCLE TEST BUT TON IF THE GREEN LIGHT LIGHTS CHECK THE TRIGGER CONTROL CABLE AND CONNECTOR GUN TRI...

Page 13: ... 13 27082 CCD110N Foil Weld Tip 27083 CCD110N Standard Weld Tip 27087 CCD110N Weld Gun Complete 27088 CCD110N Ground Clamp Complete PARTS LIST PARTS LIST ...

Page 14: ...NOTES ...

Page 15: ...NOTES ...

Page 16: ...te product information MACHINERY DIVISION 2021 Duro Dyne Corporation Printed in USA 3 18 2021 Duro Dyne Corporate Headquarters Bay Shore NY 631 249 9000 Fax 631 249 8346 Duro Dyne Midwest Duro Dyne West Duro Dyne Canada www durodyne com E mail durodyne durodyne com ...

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