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SAFETY PRECAUTIONS 

SAFETY PRECAUTIONS 

(continued)

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bare wiring. Replace worn or damaged cables immediately; bare wiring can kill. Call Duro Dyne Tech Service to 
replace damaged parts at once. Maintain this unit according to the manual provided.

**Do not use worn, damaged, undersized or poorly spliced cables.

**Do not drape cable over your body.

**If earth grounding of the work piece is required, use a separate cable.

**Wear a safety harness if working above floor level.

**Keep all panels and covers securely in place.

**Insulate work clamp when not connected to work piece to prevent contact with any metal object.

**Don’t connect multiple electrodes or work cables to a single weld output terminal.

Electric and Magnetic Fields may be dangerous. Electric current flowing through any conductor causes lo-
calized Electric and Magnetic Fields (EMF). Welding and cutting current creates EMF around welding cables 
and welding machines. Therefore:

**Welders having pacemakers should consult their physician before welding. EMF may interfere with some 
pacemakers.

**Exposure to EMF may have other health effects which are unknown.

**Welders should use the following procedures to minimize exposure to EMF:
 

-Route the electrode and work cables together. Secure them with tape when possible.

 

-Never coil the work cable around your body.

 

-Connect the work cable to the work piece as close as possible to the area being welded.

 

-Keep welding power source and cables as far away from body as possible.

 

-Do not overload electrical wiring – be sure power supply system is properly sized, rated and protected 

 

to handle the unit.

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Protective clothing is suggested. Clothing will vary as to application, weld position and stud welding equipment 
being used; in all cases clothing should be fire resistant and sufficient to protect welding operator from weld 
splatter and material.

Keep hands, clothing, etc., away from the weld tip, chuck and all other parts in contact with them during 
the weld cycle.

Keep weld cable and connectors in good condition. 

Inspect periodically for broken insulation and/or electrical hazards.

Do not operate with worn or poorly connected cables. Inspect cables often for bare or exposed wires, broken 
insulation layers and/or loose connections. Replace all such connections before welding use.

Do not stand in water or on damp surfaces while welding. Avoid wearing wet or sweaty clothes. Do not weld 
in the rain.

ELECTRIC AND MAGNETIC FIELDS

Summary of Contents for 27122

Page 1: ...OWNER S OWNER S MANUAL MANUAL CCD110N CCD110N CCD110N PINSPOTTER 27122 ...

Page 2: ... will be furnished on an ex change basis and will be either new re manufactured or refurbished at the discretion of Duro Dyne All replaced parts and products become the property of Duro Dyne This limited warranty does not include repair of damage to the prod uct resulting from accident disaster misuse abuse non Duro Dyne modification of the product or other events outside Duro Dyne s reasonable co...

Page 3: ...CAL FIRE AND OTHER APPLICABLE CODES OR ORDINANCES IN THE INSTALLATION AND USE OF STUD WELDING SYSTEMS REMOVE ALL COMBUSTIBLE OR VOLATILE MATERIALS FROM WELD AREA Although weld splatter re sulting from stud welding is normally minimal proper precautions should be taken when welding near or through combustible materials to insure that sparks or weld material does not come in contact with combustible...

Page 4: ...nother electrode from a different machine Be sure power source frame chassis is connected to the ground system of the input power When making input connections attach proper grounding conductors first and then double check connections Always verify the supply ground check and be sure that input power cord ground wire is properly connected to ground terminal in disconnect box or that cord plug is c...

Page 5: ...lders should use the following procedures to minimize exposure to EMF Route the electrode and work cables together Secure them with tape when possible Never coil the work cable around your body Connect the work cable to the work piece as close as possible to the area being welded Keep welding power source and cables as far away from body as possible Do not overload electrical wiring be sure power ...

Page 6: ...bles grounding wire connections power cord and power supply in safe working order bare wiring can kill Do not operate equipment in faulty condition Do not abuse any equipment or accessories Keep equipment away from heat sources such as furnaces wet conditions such as water puddles and inclement weather corrosive atmospheres Keep all safety devices and cabinet covers in position and in good repair ...

Page 7: ...E level it is only necessary to rotate the control Hi Lo to a higher setting To decrease the WELD VOLTAGE level it is necessary to switch the POWER switch off as described above After the VOLTAGE CONTROL is reduced to the desired lower voltage place the POWER switch in the off position for about 6 to 10 seconds before switching back on NOTE If this procedure is not followed the weld capacitors wil...

Page 8: ...10 1 QUAL ENG 10 000 10 750 11 300 REV DESCRIPTION ECN DATE 1 Prototype Concept 7 16 2020 SCALE SIZE CAD FILE DWG NO A OF REV DATE APPROVALS DRAWN CHECKED RESP ENG MFG ENG MATERIAL FINISH BREAK ALL SHARP EDGES PART NO DESCRIPTION 1 2 3 4 5 6 A B C D 1 2 3 4 5 6 1515 Desoto Ave Clarksdale MS 38614 Tel 847 659 0100 Fax 847 659 0108 1 1 7 16 2020 BCH BCH 1 Assembly 11700 Duro Dyne CD Pin Welder 11700...

Page 9: ...LE DWG NO A OF REV DATE APPROVALS DRAWN CHECKED RESP ENG MFG ENG MATERIAL FINISH BREAK ALL SHARP EDGES PART NO DESCRIPTION 1 2 3 4 5 A B C 1515 Desoto Ave Clarksdale MS 38614 Tel 847 659 0100 Fax 847 659 0108 1 1 7 16 2020 BCH BCH 1 Assembly 11700 Duro Dyne CD Pin Welder 11700 1 Clean 11700 CD Welder 2020 SHEET 1 8 DO NOT SCALE DRAWING DO NOT MANUALLY UPDATE CAD GENERATED DRAWING UNLESS OTHERWISE ...

Page 10: ...ctor clockwise until it is tight Note If connectors are not locked tightly arcing may occur causing permanent damage to both parts 5 The ground cable is supplied with a ground or work clamp Any clamping device suitable for welding can be used assuming a good electrical connection can be made and produces sufficient clamping pressure 6 Before any test welding is done all weld cables should be stret...

Page 11: ...RN ON CIRCUIT BREAKER TRIPS EACH TIME THE POWER SUPPLY IS TURNED ON CIRCUIT BREAKER TRIPS WHEN WELD IS MADE WELDER TURNS ON BUT DOES NOT WELD WELD IS TOO HOT REGARDLESS OF VOLTAGE SETTING POOR OR INCONSISTENT WELDS If assistance is needed you may call Duro Dyne Technical Services Dept at 1 800 899 3876 between the hours of 7am 7pm EST ...

Page 12: ...TION AS REQUIRED 3 TO TEST CONNECTION INTEGRITY WITH ALL CABLES CONNECTED AND A FAS TENER IN THE GUN CHUCK PLACE THE GUN IN A WELD POSITION AND ACTUATE THE TRIGGER BUTTON ON THE WELD GUN IF THE GREEN LAMP LIGHTS ALL CABLES AND TRIGGER SWITCH ARE OK 4 IF THE GREEN LIGHT DOES NOT LIGHT DEPRESS THE WELD CYCLE TEST BUT TON IF THE GREEN LIGHT LIGHTS CHECK THE TRIGGER CONTROL CABLE AND CONNECTOR GUN TRI...

Page 13: ... 13 27082 CCD110N Foil Weld Tip 27083 CCD110N Standard Weld Tip 27087 CCD110N Weld Gun Complete 27088 CCD110N Ground Clamp Complete PARTS LIST PARTS LIST ...

Page 14: ...NOTES ...

Page 15: ...NOTES ...

Page 16: ...te product information MACHINERY DIVISION 2021 Duro Dyne Corporation Printed in USA 3 18 2021 Duro Dyne Corporate Headquarters Bay Shore NY 631 249 9000 Fax 631 249 8346 Duro Dyne Midwest Duro Dyne West Duro Dyne Canada www durodyne com E mail durodyne durodyne com ...

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