Duro Dyne 27182 Owner'S Manual Download

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PARTS LOCATION

CONTROL CONSOLE AND FRONT END ASSEMBLY

-5-

17288 Trigger

Actuator Plug

44031 Vibrator Potentiometer

44082 Bearing Mounting Plate

44083 Locking Knob Spring

44122 Trolley Mounting Plate

17276 Upper Bearing

44008 Upper Feed

Track Casting

44077 Weld Poteniometer

17334 Head Test Switch

44087 Clip Pin Release Stop

18056 Locking Knob

17277 Lower Bearing

44071 Feed Cover

17261 Lower Feed Track Casting

44129 Class-1 Laser

Located Inside

Control Console

JP2

JP1

TB1

VR1

(24vac)

+5v

GND

TB1

(GND)

TB2

39196 Vibrator Cord

44114 Vibrator Strain Relief

39068 Receiving Board

44130 Laser Control Board

18065 Vibrator Circuit Breaker (2 Amp)

18066 220V Phase Control

Summary of Contents for 27182

Page 1: ...OWNER S OWNER S MANUAL MANUAL ROLLING HEAD PINSPOTTER ITEM 27182 MACHINERY DIVISION ...

Page 2: ... each product LIMITED WARRANTY LIMITED WARRANTY Duro Dyne Machinery is manufactured by skilled mechanics utilizing the latest production techniques Each unit has been rigorously tested prior to packaging and shipment in order to ensure trouble free operation Your Duro Dyne machine has a two year warranty against defects in material Any component found to be defective will be repaired or replaced a...

Page 3: ...und Bar 17391 Actuator Swival Bolt 18032 Lower Replacement Plates 5 pkg 17376 Lower Mandrel 17191 Upper Weld Tip 17189 Upper Replacement Plates 5 pkg 17192 Lower Weld Tip PARTS LOCATION PARTS LOCATION FRAME ASSEMBLY FRAME ASSEMBLY 3 17135 Lift Kit 17281 Hand Gun Ground Set 17372 Footswitch See page 11 for more details ...

Page 4: ...tch 17364 Feed Cylinder 17269 Feed Cylinder Bracket 17351 Pusher With Pawl 17348 Feed Channel Plate 44088 Flex Link 44095 Track Sensor 17264 Upper Track Side Rails 44086 Clip Pin Release Spring 44085 Clip Pin Release 44084 Locking Knob Catch 18056 Locking Knob 17265 Lower Track Side Rails 39353 Anti Friction Strip 17134 Universal Short Shaft Extension Kit 39338 Upper Tip Retainer 17266 Feed Channe...

Page 5: ...44008 Upper Feed Track Casting 44077 Weld Poteniometer 17334 Head Test Switch 44087 Clip Pin Release Stop 18056 Locking Knob 17277 Lower Bearing 44071 Feed Cover 17261 Lower Feed Track Casting 44129 Class 1 Laser Located Inside Control Console JP2 JP1 TB1 A C B F E D H G VR1 C1 D2 R1 A B 24vac 5v GND TB1 GND TB2 39196 Vibrator Cord 44114 Vibrator Strain Relief 39068 Receiving Board 44130 Laser Con...

Page 6: ...63 Dwell Reed Switch 17363 First Pulse Reed Switch 17230 Brake Cylinder 17290 Brake Pad not shown 17236 Dwell Cylinder Bracket 17327 Actuator Receptacle 17240 Dwell Solenoid 17334 Auto Handgun Switch 17239 Feed Solenoid 27213 Flush Mount Camlock 17122 RH IV 28 14 12 Position Terminal Block 17355 Quick Exhaust Valve B Dwell Retract Adj Muffler Up A Feed Adj Muffler 17325 Pressure Switch ...

Page 7: ...LEFT LEG CONSOLE LEFT LEG CONSOLE 7 17319 Dwell Timer 17323 Short Cycle Relay 17319 Weld Timer 44051 Relay Board 17323 First Pulse Relay 44052 12 Volt DC Power Supply 17319 Feed Timer 44091 24V Multi Tap Transformer 44096 Weld Relay ...

Page 8: ...TS LOCATION TRANSFORMER ENCLOSURE TRANSFORMER ENCLOSURE 8 17327 Footswitch Receptacle 44070 Weld Cable Lug Connector 44089 Weld Cable Long 44067 Flexible Wire Mold 44101Weld Transformer 9145 Line Cord with Strain Relief ...

Page 9: ... 9 WIRING DIAGRAM WIRING DIAGRAM RH MACH 70 RH MACH 70 ...

Page 10: ...r pack pigtail should be 6 or heavier wire to minimize voltage losses The black and white wires are the power the green is ground Select 208V or 240V at the voltage switch in the console on left leg to the closest match to the power supply voltage 2 Attach the Actuator Arm to the socket on the top of the Trolley 3 Connect the air line to the Regulator Adjust the regulator pressure to 80 85 PSI 4 P...

Page 11: ... and then turning the dweld cylinder shaft clockwise to raise the tip counter clockwise to lower the tip Lock the tip in place with the locking nut STARTING OPERATION continued Weld time is the length of time the welding transformers are on A fraction of a second is generally all the time needed for a quality weld Unnecessary weld time not only wastes energy but can also burn up the pins If the pi...

Page 12: ...oltage for a minimum of 208V 3 The Weld Timer is set properly 4 The Upper and the Lower Weld tips for extreme wear It may become necessary to use a voltmeter and or ohmmeter to perform some servicing procedures An analog type is best Our Technical Services Dept will help you if necessary TROUBLESHOOTING TROUBLESHOOTING For assistance please call Duro Dyne Technical Services Dept at 1 800 899 3876 ...

Page 13: ...d pawl 17352 Upper tip retainer 17355 Quick exhaust valve 17356 Adjustable muffler 17363 Feed reed switch 17363 Dwell reed switch 17363 First pulse reed switch 17364 Feed cylinder 17372 Footswitch 17376 Lower Mandrel 17377 Air regulator 17391 Actuator swival bolt 17394 Short shaft extention 17395 Lower ground bar 18032 Lower Replacement Plate 5 pkg 18056 Locking knob 18065 2Amp Circuit Breaker 180...

Page 14: ... 14 NOTES ...

Page 15: ... 15 NOTES ...

Page 16: ...12 Duro Dyne Bay Shore NY 631 249 9000 Fax 631 249 8346 Duro Dyne Midwest Duro Dyne West Duro Dyne Canada www durodyne com E mail durodyne durodyne com Please Visit Our Website www durodyne com for the most up to date product information ...

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