DUROMAX XP15000EH, Manual

Page 1: ... regarding the operation and maintenance of these products We have made every effort to ensure the accuracy of the information in this manual We reserve the right to change this product at any time without prior notice MODEL XP15000EH ...

Page 2: ... provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a generator You must use your own good judgement You will find important safety information in a variety of forms includin...

Page 3: ...pplications 16 STANDYBY POWER 17 Connection to a Building s Electrical System 17 System Ground 17 Special Requirements 17 2 CONTROLS FEATURES 6 COMPONENT CONTROL LOCATIONS 6 CONTROLS 8 Fuel Valve Lever 8 Choke Knob 8 Engine Switch 8 Circuit Breaker 8 FEATURES 9 Oil Alert System 9 Ground Terminal 9 Fuel Gauge 9 Volt Meter 9 Hour Meter 10 AC Output Terminal Cover 10 11 ARE YOU READY TO GET STARTED 1...

Page 4: ...ECTED PROBLEMS 32 ENGINE PROBLEMS 32 Engine Will Not Start 32 Engine Lacks Power 32 GENERATOR PROBLEMS 33 No Power at the AC Receptacles 33 OPTIONAL PARTS 38 Wheel Kit 38 INDEX 39 3 OIL FILTER CHANGE 22 ENGINE OIL RECOMMENDATION 23 AIR CLEANER SERVICE 23 FOAM AIR FILTER CLEANING 24 SEDIMENT CAP CLEANING 24 SPARK PLUG SERVICE 24 BATTERY SERVICE 25 Battery Removal 25 Battery Charging 26 TECHNICAL IN...

Page 5: ...e in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry If the generator is stored outdoors unprotected from the weather check all of the electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components that could result in ...

Page 6: ...partially enclosed area the air you breathe could contain a dangerous amount of exhaust gas Never run your generator inside a garage house or near open windows or doors Do not connect to a building s electrical system unless an isolation switch has been installed by a qualified electrician Connections for standby power to a building s Electrical system must be made by a qualified Electrician and m...

Page 7: ...OLS FEATURES COMPONENT CONTROL LOCATIONS Use the illustrations on these pages to locate and identify the most frequently used controls HOUR METER CIRCUIT BREAKER ENGINE SWITCH AC RECEPTACLES 6 CONTROL PANEL ...

Page 8: ...CONTROLS FEATURES AIR CLEANER OIL LEVEL DIPSTICK OIL DRAIN TUBE BATTERY 7 EMPTY FULL CYLINDER HEAD ELECTRIC STARTER FUEL TANK CAP FUEL GAUGE ...

Page 9: ...s the correct fuel mixture for operation after starting and for restarting a warm engine Engine Switch The engine switch controls the ignition system and it operates the electric starter OFF Stops the engine The engine switch key can be removed inserted ON Running position START Operates the electric starter FUEL VALVE LEVE R Circuit Breaker The circuit breaker will automatically switch OFF if the...

Page 10: ... to the intended use of the generator Attention It is compulsorily to make protective earthing before operating the generator Protective earthing must correspond to Rules for Installing Electrical Facilities GROUND TERMINAL Earthing devices and grounding conductors must be selected in accordance with chapters 1 7 and 1 8 of Rules for Installing Electrical Facilities Usually copper grounding conduc...

Page 11: ...ke care of any problem you find or have your servicing To prevent a possible fire keep the generator at least 1 meter away from building walls and other equipment during operation Do not place flammable objects close to the engine Before beginning your preoperation checks be sure the generator is on a level surface and the engine switch is in the OFF position Check the Engine Check the oil level s...

Page 12: ...sulated tools and appliances Inspect cords and plugs and replace if damaged Make sure that the appliance is in good working order Faulty appliances or power cords can create a potential for electric shock Make sure the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be...

Page 13: ...nutes without load then it can out put power ENGINE SWITCH OFF ON STAR 3 Pull the choke knob to the CLOSED position to start a cold engine 4 Start the engine Turn the engine switch to the START position and hold it there until the engine starts When the engine starts release the key allowing the switch to return to the ON position start if a load is connected 1 Make sure that the AC circuit breake...

Page 14: ...f the speed of the starter motor drops after a period of time it is an indication that the battery should release the switch and wait 10 seconds before operating the starter again Operating the starter motor for more than 5 seconds can damage the motor If the engine fails to start 3 Turn the off the propane gas supply b If the engine is cold the unit was not run recently start with the choke OPEN ...

Page 15: ...EAKER 13 OFF ON STAR OFF ON NOTICE If an appliance beings to operate abnormally becomes sluggish or stops suddenly turn it off immediately Disconnect the appliance and determine whether the problem is in the appliance or the rated load capacity of the generator has been exceeded Substantial over loading may damage the generator Marginal over loading may shorten the service life of the generator 2 ...

Page 16: ...re that the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes NOTICE Substantial overloading will open the circuit breaker Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the ci...

Page 17: ...cian and must comply with all applicable laws and electrical codes In some areas generators are required by law to be registered with local utility companies Check local regulations for proper registration and use procedures System Ground THIS generators have a system ground that connects the generator frame components to the ground terminals in the AC output receptacles The system ground is not c...

Page 18: ...perature operation or use it in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Remember that your servicing dealer knows your generator best and is fully equipped to maintain and repair it MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in pe...

Page 19: ...E SCHEDULE NOTE Replace the paper element only 1 Service more frequently when used industry areas 2 These items should be serviced by your servicing dealer unless you have the proper tools and are mechanically proficient Refer to our shop manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals Failure to follow this maintenance schedule c...

Page 20: ...ranty NOTE Gasoline spoils very quickly depending on factors such as light exposure temperature and time In worst cases gasoline can be contaminated within 30days Using contaminated gasoline can seriously damage the engine carburetor clogged valve stuck Such damage due to spoiled fuel is disallowed from coverage by the warranty To avoid this please strictly follow these recommendations Only use sp...

Page 21: ...fuel from an unfamiliar station try to find out If the fuel contains alcohol if it does confirm the type and percentage of alcohol used If you notice any undesirable operating symptoms while using a gasoline that contains alcohol or one that you think contains alcohol switch to a gasoline that you know does not contain alcohol ENGINE OIL LEVEL CHECK Check the engine oil level with the generator on...

Page 22: ...take it in a sealed container to your local service station or recycling center for reclamation Do not throw it in the trash pour it on the ground or pour it down a drain OIL FILTER CHANGE 1 Drain the engine oil and tighten the drain bolt securely 2 Remove the oil filter and drain the oil in to a suitable container Discard the used oil filter 3 Clean the filter mounting base and coat the O ring of...

Page 23: ... category are on the API label on the oil container AIR CLEANER SERVICE 1 Release four latch tabs from the air cleaner cover and remove the cover 2 Foam air filter a Remove the foam air filter from the air cleaner housing b Check the foam air filter to be sure it is clean and in good condition Replace the foam air filter if it is damaged c Reinstall the foam air filter in the air cleaner housing 3...

Page 24: ...aintenance Schedule 1 Clean the foam air filter in warm soapy water rinse and allow to dry thoroughly or clean in non flammable solvent and allow to dry 2 Dip the foam air filter in clean engine oil then squeeze out all excess oil The engine will smoke when started if too much oil is left in the foam air filter SEDIMENT CUP CLEANING 1 Turn the fuel valve lever to the OFF position then remove the S...

Page 25: ...spark plug wrench commercially available 3 Inspect the spark plugs Replace them if the electrodes are worn or if the insulator is cracked chipped or fouled 4 Measure the spark plug electrode gap with a wire type feeler gauge Correct the gap if necessary by carefully bending the side electrode The gap should be 0 7 0 8mm 5 Make sure that the spark plug sealing washers are in good condition and thre...

Page 26: ... a cup or other container for at least fifteen minutes Water under pressure can damage the eye Immediately call a physician Skin Remove contaminated clothing Flush the skin with large quantities of water Call a physician immediately Swallowing Drink water or milk Call a physician immediately Battery Removal WARNING Battery posts terminals and related accessories contain lead and lead compounds Was...

Page 27: ...e battery s ampere hour rating 1 Connect the battery charger following the manufacturer s instructions 2 Charge the battery 3 Clean the outside of the battery and the battery compartment with a solution of baking soda and water Battery Installation 1 Install the battery into the generator 2 Connect the battery positive cable to the battery positive terminal first and tighten the bolt securely 3 Sl...

Page 28: ...engine carburetor clogged valve stuck Such damage due to spoiled fuel is disallowed from coverage by the warranty To avoid this please strictly follow these recommendations Only use specified gasoline Use fresh and clean gasoline To slow deterioration keep gasoline in a certified fuel container If long storage more than 30days is foreseen drain fuel tank and carburetor see page 27 You can extend f...

Page 29: ...engine and place it in a suitable container c Loosen the carburetor drain screw d Drain the gasoline from the carburetor into the container e Tightenthecarburetordrainscrewsecurely 2 Change the engine oil refer to page 20 3 Remove the spark plugs see page 23 4 Pour a table spoon 5 10cc of clean engine oil into each cylinder 5 Turn the engine for a few seconds by turning the engine switch to the ST...

Page 30: ...ve lever in the OFF position to reduce the possibility of leakage Place the generator on a level surface Tilting can cause fuel or oil leakage With the engine and exhaust system cool cover the generator to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the generator promoting rust ...

Page 31: ...m can burn you and can ignite some materials Keep the generator level when transporting to reduce the possibility of fuel leakage Move the fuel valve lever to the OFF position When using ropes or tied owns traps to secure the generator for transportation be sure to only use the frame bars as attachment points Do not fasten ropes or straps to any portions of the generator body 29 ...

Page 32: ... Gap or replace spark plug p 23 Spark plug wet with fuel flooded engine Dry and reinstall spark plug 5 Take generator to an authorized THIS servicing dealer or refer to shop manual Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Replace or repair faulty components as necessary Engine Lacks Power Possible cause Correction 1 Check air filter Air filter restricted ...

Page 33: ...reaker ON 2 Check the power tool or appliance at a known good AC power source Faulty power tool or appliance Replace or repair power tool or appliance Stop and restart the engine 3 Take generator to an authorized THIS servicing dealer or refer to shop manual Faulty generator Replace or repair faulty components as necessary 31 No Power at the AC Receptacles ...

Page 34: ...use hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by specific modifications to the carburetor If you always operate your generator at altitudes above 1 500 meters have your authorized THIS servicing dealer perform this carburetor modification Even with ca...

Page 35: ...y 1 5L Fuel Tank Capacity 40L Spark Plug F7TC NHSPLD Battery 12V 21AH Tune up Specifications ITEM SPECIFICATION MAINTENANCE Spark plug gap 0 7 0 8mm Refer to page 25 Valve clearance cold IN 0 08 0 12mm EX 0 13 0 17mm See your authorized dealer Other specifications No other adjustments needed Specifications may vary according to the types and are subject to change without notice 33 AC output Model ...

Page 36: ...TECHNICAL INFORMATION WIRING DIAGRAM 34 SINGLE PHASE DIAGRAM XP1500E ...

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Page 38: ...Product Support Product Information Application Service Info Warranty Questions Please email us at support duromaxgenerators com or call 800 629 3325 Monday Friday 6 00 am 6 00 pm PST ...