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Contents

Important information

1

About this document . . . . . . . . . . . . . .

2

1.1

Warnings and symbols . . . . . . . .

2

1.2

Copyright information . . . . . . . . .

2

2

Safety . . . . . . . . . . . . . . . . . . . . . . . . . .

3

2.1

Intended use . . . . . . . . . . . . . . . .

3

2.2

Improper use . . . . . . . . . . . . . . . .

3

2.3

General safety information . . . . . .

3

2.4

Specialist personnel . . . . . . . . . .

3

2.5

Electrical safety . . . . . . . . . . . . . .

3

2.6

Only use original parts . . . . . . . . .

3

2.7

Transportation and storage . . . . .

3

2.8

Disposal . . . . . . . . . . . . . . . . . . .

4

Product description

3

Overview . . . . . . . . . . . . . . . . . . . . . . . .

5

3.1

Scope of delivery . . . . . . . . . . . . .

5

3.2

Wear parts and replacement
parts . . . . . . . . . . . . . . . . . . . . . .

6

4

Technical data . . . . . . . . . . . . . . . . . . . .

8

4.1

Schematic drawing . . . . . . . . . . .

8

4.2

Technical data . . . . . . . . . . . . . . .

12

4.3

Declaration of conformity for
machines in accordance with the
2006/42/EC Directive . . . . . . . . .

18

Assembly

5

Requirements . . . . . . . . . . . . . . . . . . . .

19

5.1

Setup . . . . . . . . . . . . . . . . . . . . .

19

5.2

Vibration dampening . . . . . . . . . .

19

5.3

Installation position and fasten-
ing . . . . . . . . . . . . . . . . . . . . . . . . 19

5.4

Noise reduction . . . . . . . . . . . . . . 19

6

Electrical installation . . . . . . . . . . . . . . .

20

6.1

Electrical connection without a
mains plug . . . . . . . . . . . . . . . . .

20

6.2

IP protection type . . . . . . . . . . . .

20

6.3

Fuse protection of the supply
current circuit . . . . . . . . . . . . . . .

20

6.4

Circuit diagrams . . . . . . . . . . . . .

21

6.5

Motor protection - temperature . .

21

7

Commissioning . . . . . . . . . . . . . . . . . . .

22

7.1

Remove the transport locks . . . .

22

7.2

Connect oil-free piston compres-
sor . . . . . . . . . . . . . . . . . . . . . . . . 22

8

Maintenance . . . . . . . . . . . . . . . . . . . . .

23

8.1

Maintenance schedule . . . . . . . . . 23

8.2

Replacing the air intake filter . . . .

24

8.3

Replace the vibration dampers . .

24

Troubleshooting

9

Tips for operators and service techni-
cians . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

Contact

10 Addresses . . . . . . . . . . . . . . . . . . . . . . .

26

10.1

Returns / Repairs . . . . . . . . . . . .

26

10.2

To order spare parts . . . . . . . . . .

26

10.3

Service . . . . . . . . . . . . . . . . . . . .

26

10.4

Addresses worldwide . . . . . . . . .

26

Contents

1035200220L02 1911V002

1

EN

Summary of Contents for Marathon 1035200100

Page 1: ...EN Marathon 1 and 2 cylinder oil free compressor Installation and operating instructions 1035200220L02 1035200220L02 1911V002...

Page 2: ......

Page 3: ...Requirements 19 5 1 Setup 19 5 2 Vibration dampening 19 5 3 Installation position and fasten ing 19 5 4 Noise reduction 19 6 Electrical installation 20 6 1 Electrical connection without a mains plug...

Page 4: ...e warnings are structured as follows SIGNAL WORD Description of the type and source of danger Here you will find the possible conse quences of ignoring the warning Follow these measures to avoid the d...

Page 5: ...site of operation for the operation of this unit Check the function and condition of the unit prior to every use Do not convert or modify the unit Comply with the specifications of the Installa tion a...

Page 6: ...dust free rooms protected from contaminants If possible retain the packaging material Ambient conditions during storage and trans port Ambient conditions during storage and transport Temperature C 25...

Page 7: ...xx The vibration damper set is not included in the scope of delivery and must be ordered separately Vibration damper set 1035100410 Marathon 1035200100 Product name Article number Compressor unit 1035...

Page 8: ...5200202 1 set Spare parts NOTICE Damage to the unit due to faulty assembly Replacing the spare parts requires specialist knowledge Faulty assembly will result in unit out age Repairs must only be perf...

Page 9: ...110 100 10 120 120 130 10 180 140 160 170 150 105 Fig 1 Marathon 2 cylinder schematic diagram Product description 1035200220L02 1911V002 7 EN...

Page 10: ...4 Technical data 4 1 Schematic drawing 180 3 289 194 8 425 3 201 9 156 4 G1 4 A A 153 7 SCHNITT A A 116 3 100 125 1 0 2 Fig 2 Dimensions 1035300100 Product description 8 1035200220L02 1911V002 EN...

Page 11: ...ision nur f r Form Fit Function VZ revision only for form fit function nderungen vorbehalten Subject to change without notice M1 5 10 3 125 100 124 6 173 5 A A 1 5 Fig 3 Dimensions 1035300200 Product...

Page 12: ...350 4 278 425 3 22 8 201 2 156 4 G1 4 A A 183 7 SCHNITT A A 116 3 100 125 10 2 Fig 4 Dimensions 1035200100 Product description 10 1035200220L02 1911V002 EN...

Page 13: ...revision only for form fit function nderungen vorbehalten Subject to change without notice 350 2 284 4 433 5 175 215 5 12 5 G1 4 A A M 1 5 124 3 100 125 204 A A 1 5 Fig 5 Dimensions 1035200200 Product...

Page 14: ...tection switch motor No No VFD variable frequency drive capable Yes Yes Mains connection Total length 890 mm length from terminal box con nection approx 770 mm General technical data Delivery quantity...

Page 15: ...or protection switch motor No No VFD variable frequency drive capable Yes Yes Mains connection Total length 890 mm length from terminal box connection approx 770 mm General technical data Delivery qua...

Page 16: ...r protection switch motor No No VFD variable frequency drive capable Yes Yes Mains connection Total length 890 mm length from terminal box connection approx 770 mm General technical data Delivery quan...

Page 17: ...protection switch motor No No VFD variable frequency drive capable Yes Yes Mains connection Total length 890 mm length from terminal box connection approx 770 mm General technical data Delivery quanti...

Page 18: ...ction switch motor No No VFD variable frequency drive capable Yes Yes Mains connection Total length 890 mm length from terminal box connection approx 770 mm General technical data Delivery quantity pe...

Page 19: ...rotection switch motor No No VFD variable frequency drive capable Yes Yes Mains connection Total length 890 mm length from terminal box connection approx 770 mm General technical data Delivery quantit...

Page 20: ...ssor From the serial number H400000 We hereby declare that the unit may only be commissioned once it has been established that the machine into which this unit is to be installed complies with the pro...

Page 21: ...it Air must be able to flow in and out unobstructed Ventilation openings must be suffi ciently large Installed units may require an indepen dent ventilation system in unfavourable cases 5 2 Vibration...

Page 22: ...or circuit diagram in the terminal box when making the electrical connec tion 6 2 IP protection type The term IP protection type Interna tional Protection is defined by IEC EN 60529 Type of protectio...

Page 23: ...e current delta connection Images are shown schematically W 1 V 2 W 2 U1 U2 V 1 W2 U2 V2 U1 V1 W1 L1 L2 L3 PE Fig 8 Three phase current delta connection 6 5 Motor protection tempera ture 3 phase motor...

Page 24: ...ir outlet are located on the cylinder head The atmospheric air is drawn in via the air intake filter on the air inlet side On the air outlet side the compressed air flows through the air line to the c...

Page 25: ...ential danger e g pull the mains plug and prevent it from being switched back on again Maintenance interval Maintenance work Monthly Clean the surface of the unit with a non fuzzing cloth Keep the ven...

Page 26: ...ake filter Remove the air intake filter Insert a new air intake filter 8 3 Replace the vibration dampers Observe the maintenance and repair instructions in the respective spare parts set Assembly 24 1...

Page 27: ...ssible switch on unit again Undervoltage or overvoltage Inform an electrician Measure power supply voltage Motor defective Replace the unit Air intake filter blocked Insert a new air intake filter Red...

Page 28: ...ys pack the units in a plastic bag Use recyclable packing material 10 2 To order spare parts Tel 49 0 71 42 9022 0 Fax 49 0 71 42 9022 99 E mail office duerr technik de The following information is re...

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Page 32: ...D rr Technik GmbH Co KG Pleidelsheimer Strasse 30 74321 Bietigheim Bissingen Germany Fon 49 7142 9022 0 www duerr technik eu office duerr technik de...

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