Dustbane Gladiator 712 + Rider, Operation Manual

Page 1: ...Operations Manual Gladiator 712 Rider Gladiator Series Serial _________________________ Date of Purchase _________________________ More info www dustbane ca 2014 06 Code 19673 ...

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Page 3: ... 6 2 Controls Description 712 7 6 3 Fitting the side brush 8 6 4 Preparing the machine for work 9 6 5 Working 9 7 Periods Of Inactivity 10 8 Maintenance Instructions 10 8 1 Maintenance General rules 10 8 2 Routine maintenance 11 8 2 1 External side brushes replacing 11 8 2 2 Rear bin replacing 11 8 2 3 Center brush replacing 12 8 2 4 Side brush replacing 12 8 2 5 Fuses replacing 13 8 2 6 Side brus...

Page 4: ...he symbols illustrated and described here In line with the company s policy of constant product development and updating the Manufacturer reserves the right to make modifications without warning 2 2 Documentation provided with the machine Operations Manual Parts List 3 Technical Information 3 1 General description This machine is a motorized sweeper designed to sweep floors in civil and industrial...

Page 5: ...in Available in a range of hardnesses and with different bristles according to the type of material to be picked up side brush fig A B ref 5 conveys the dust and debris used exclusively to clean edges corners and profiles suction filter fig A B ref 6 filters air drawn in by the suction fan suction fan enables the machine to sweep without raising dust filter shaker used to clean the suction filter ...

Page 6: ...es on public roads in the presence of dirt hazardous to health dust gas etc and in unsuitable environments The machine is designed for use at temperatures of between 4 C and 35 C When the machine is not being used the temperature range is 0 C and 50 C The machine is designed to work in a humidity of between 30 and 95 Never pick up flammable liquids or explosives eg petrol fuel oil etc acids and so...

Page 7: ...sing the machine you are recommended to remove the batteries and dispose of them at an authorized collection center You should also make sure that all parts of the appliance which could represent a hazard particularly to children are made safe 5 Handling And Installation 5 1 Lifting and transporting the packaged machine Important During all lifting operations make sure the packaged machine is firm...

Page 8: ... adopting the safety measures most appropriate to the situation The operator must always use personal protection devices To load the machine onto a means of transport proceed as follows 1 empty the bin 2 place the machine on the pallet and fix it with plastic straps or metal brackets 3 lift the pallet with the machine using a fork lift truck and load it onto the means of transport 4 anchor the mac...

Page 9: ...ght heavy pressure If the red light LED 6 comes on all LEDs start flashing Note Two minutes after the red light comes on the brush function is shut down automatically A Center brush pressure regulation handle fig A ref 8 regulates the pressure of the brush on the floor Accelerator knob fig A ref 9 sets the speed of the machine Front flap raising knob fig A ref 10 raises the front flap to collect b...

Page 10: ...status ON OFF Center brush pressure regulation handle ref 8 regulates the pressure of the brush on the floor Drive knob ref 9 enables the drive of the machine Front flap raising knob ref 10 raises the front flap to collect bulky debris Side brush lifting lever ref 11 raises and lowers the side brush Brake ref 12 parking brake 6 3 Fitting the side brush Important This operation must be performed wi...

Page 11: ...rmation Starting up use 712 Rider The seat has a safety sensor which allows the machine to move only when the operator is seated Information Prepare the machine as described in the above paragraph 1 Lift the side brush using the lifting lever 2 Turn the key switch to the 1 position 3 Check the LEDs to make sure the battery ies is sufficiently charged If not charge the batteries 4 Press the brush b...

Page 12: ...f Inactivity 1 Disconnect the battery To optimize the working life of the battery it should be charged every 30 40 days 2 Empty the bins 3 Clean the machine in general 4 Clean the suction filter 8 Maintenance Instructions Maintenance on the electrical circuit and all other operations not explicitly described in this manual must be performed by specialized personnel only in compliance with current ...

Page 13: ...outine maintenance 8 2 1 External side brushes replacing 1 Rotate the cowling 2 Remove the back wheels 3 Unscrew the screws fixing the flap to the chassis ref 1 4 Replace with new flaps 8 2 2 Rear bin replacing ...

Page 14: ...3 Center brush replacing 1 Remove the front bin 2 Unscrew the screws fixing the brush to the shaft 3 Remove the brush 4 Replace the brush making sure the orientation of the bristles is correct 8 2 4 Side brush replacing Lift the front of the machine Unscrew the screw ref 1 remove the worn brush Install the new brush and fix it with the screw ref 1 Unscrew the two screws ref 1 adjust the height of ...

Page 15: ...ent 3 Remove the fuse holder cover 4 Check the fuses 5 Replace with a new fuse 6 Close the cover again Fuse table For the complete fuse table see the spare parts catalogue 8 2 6 Side brush belt replacing 1 Rotate the top cowling 2 Remove the pulley ref 2 belt ref 1 3 Unscrew the fixing pin ref 3 and side arm hooks ref 4 from the idle toothed ring 4 Remove the belt ref 1 from the side arm ref 4 5 R...

Page 16: ... 1 Check for wear of the FLAPS If necessary replace 2 Check the condition of the suction air filter and make sure it is undamaged If necessary replace 8 3 3 Six monthly operations Have the electricity circuit checked by qualified personnel Table of Maintenance A On receipt B Every 10 hours C Every 50 hours D Every 100 hours CHECK A B C D Center brush make sure there are no straps or nylon cord wra...

Page 17: ... turn Fuse blown Replace fuse Brush switch not pressed Press the brush switch Suction relay faulty Replace relay Led 6 red on heavy brush pressure Reduce the pressure of the center brush on the work surface Motor malfunction Replace the motor Filter shaker not working Fuse blown Filter shaker relay faulty Filter shaker switch not pressed Filter shaker motor faulty Side brush does not turn Damaged ...

Page 18: ...in Pot Potentiometer Appears if the speed potentiometer malfunctions or is faulty The drive has stopped Release the knob then action again If the message continues the potentiometer could be faulty Lim Limitation Appears when a mosfet internal thermal limitation problem occurs The drive has stopped Release the accelerator knob then action again If the problem continues wait for a few minutes Hot O...

Page 19: ... Setting The Control Panel Board 712 Rider Important If the control board is replaced make sure the dip switches are set according to the type of machine being used SW2 ON AGM batteries SW3 ON RIDER version ...