DV Systems IS10-100120 Installation, Maintenance, And Service Data Download | Manualshive

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SDI-W

Feb ‘19

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Compressor Unit Parts

Compressor Assembly Parts.

Noted below and on the following page are listings of the major components used in the Compressor Assemblies.
Please pay close attention to the model numbers of the Units to ensure that you choose the correct components.

5 to 7-½ HP

Vertical

Compressor Units.

Description:

IS5-4060-03

IS5-5580

IS5-10080

IS7-10080

Pump Assembly

DEV-40

DEV-55

DEV-100

DEV-100

Intake Filter Assembly

PB-21175002

PB-21175003

See ‘Note A’

See ‘Note A’

Intake Filter Element

PB-21177012

PB-21177010

See ‘Note A’

See ‘Note A’

Beltguard Assembly

EG-9493

EG-9494

EG-9491

EG-9491

Motor Pulley – 1 Phase

PU-9235

PU-9234

PU-9236

PU-9091

Belt

BT-9039

BT-99

BT-9041

BT-9041

Tank

TA-9505

TA-9501

TA-9501

TA-9501

Pressure Switch

SSS-9003U115150 SSS-9003U115150 SSS-9003U115150 SSS-9003U115150

Pressure Gauge

GA-250

GA-250

GA-250

GA-250

Tank Safety Valve

TIA-5140

TIA-5200

TIA-5200

TIA-5200

Tank Drain Ball Valve

VA-9411

VA-9411

VA-9411

VA-9411

Tank Ball Valve

VA-9705

VA-9705

VA-9705

VA-9705

Check Valve

CCV-9401

CCV-9406

CCV-9406

CCV-9406

Note A:

The Filter Assembly and internal Filter Element were changed in 2012. The older style Element is still
available, and the Filter Elements are not interchangeable. Please measure the Element to determine which
Filter Assembly, Filter Element, and Maintenance Kit is correct for your Pump.

Older Assembly

Older Filter Element

Older Filter Element Dimensions

Older Maintenance Kit

PB-21176001

PB-21177013

4-1/8” OD x 2-3/4” ID x 2”H

MK-100

New Assembly

New Filter Element

New Filter Element Dimensions

New Maintenance Kit

357-9401

357-9701

4-3/8” OD x 3” ID x 2-1/4” H

MK-100-1

Maintenance Kits:

The appropriate Maintenance Kits for the 5 to 7-½ HP Units noted above having the ‘DEV-40’, ‘DEV-55’, and
‘DEV-100’ Pumps are as follows:

Pump Model:

Maintenance Kit:

Includes:

Filter Element:

Oil:

DEV-40

MK-40

(3) PB-21177012

(1) PR-31-4

DEV-55

MK-55

(2) PB-21177010

(1) PR-31-4

DEV-100

DEV-100

(2) PB-21177013

(1) PR-31-4

DEV-100

DEV-100-1

(2) 357-9701

(1) PR-31-4

Note:

For the ‘DEV-100’ Pump, choose the appropriate Maintenance Kit based on the Filter Element
dimensions as noted in the chart at ‘Note A’.

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Summary of Contents for IS10-100120

Page 1: ...ead this manual before installing or using your Air Compressor Unit It contains valuable information that will help in the receiving installation use and maintenance of the Unit Please keep this manual in a safe place for future reference All of the information policies and procedures in this reference manual apply exclusively to DV Systems DV Systems Inc 490 Welham Road Barrie ON L4N 8Z4 Tele 705...

Page 2: ... starts and stops automatically do not come into contact with moving parts Shut off all power to the Unit before attempting any repair or maintenance work Air compressed by the Unit is not suitable for inhaling It may contain vapours harmful to your health Compressor capable of pressures 50 psi Never directly inhale compressed air produced by the Compressor Risk of injury do not direct air stream ...

Page 3: ...il mineral 2 Check condition alignment of Belts Pulley 3 Check Safety Valves Check that Unit unloads when shutting down Clean and or blow dust dirt off Unit Inspect Check Valve Inspect Pressure Gauge Notes 1 Air Filters are available separately or in the Maintenance Kit Consult the Pump breakdown 2 Mineral Oil is available separately or in the Maintenance Kit Consult the Pump breakdown 3 Belts and...

Page 4: ...e damage be noticed only after the product has been received contact the transport company immediately to file a claim Depending on the problem it may be wise to photograph the damage Also it may be wise to discuss with the carrier representative the time allotted to give notice of loss or damage to the product there may be guidelines which limit timeframes of same 4 Do not attempt further unpacki...

Page 5: ... Tube Allows the compressed air to cool as it transfers from the Pump to the Tank Electric Motor Check Valve Installed between the Aftercooler and the Tank and allows the compressed air to enter the Tank but prevents it from flowing back out Air Receiver Tank Stores the compressed air Magnetic Starter An electrical device which receives a signal from the Pressure Switch and allows power to flow to...

Page 6: ... ensure that the structure can safely support the weight of the Unit The Vibration Pads will help to lessen the sound level of the Unit caused by harmonics created by the structure All Compressor Units must be anchored and installed as shown below Failure to do this will affect the Tank Warranty Ensure that the floor under the Unit is smooth level and capable of bearing the weight of the Compresso...

Page 7: ... Crankcase Add oil as required Serious damage may result from use however limited without oil Use of improper oil may negatively affect Compressor performance or shorten Unit life Resulting problems are not covered by the DV Systems Warranty Condensation water may form in the Pump if the Compressor has limited use or is installed in a very humid environment As the water will tend to settle on the ...

Page 8: ...ts have Motors equipped with an internal Overload and a Starter is therefore not provided or required Failure to correctly connect the Compressor to your building s electrical services may result in serious personal injury or damage to the equipment Before servicing the Unit ensure the power source has been shut down and locked off Read and understand the information contained in this manual befor...

Page 9: ...ystems Unit works as designed and required you must ensure that it is correctly wired to your building service It is the responsibility of your Licensed Electrician to ensure that The Unit you purchased is suitable for your particular buildings electrical service Protective devices such as Magnetic Starters Fused Disconnects etc have been sized and installed correctly Any electrical accessories pu...

Page 10: ...actory pre set maximum pressure and the head pressure is released at the Pressure Switch 7 Measure the amp draw as the Unit reaches maximum pressure 8 Once off check the Compressor and piping systems for any air leaks Correct as required Shut off all power to the Compressor Unit before attempting any repair or maintenance During the first few days of operation check the Unit periodically to ensure...

Page 11: ...411 Tank Ball Valve VA 9705 VA 9705 VA 9705 VA 9705 Check Valve CCV 9401 CCV 9406 CCV 9406 CCV 9406 Note A The Filter Assembly and internal Filter Element were changed in 2012 The older style Element is still available and the Filter Elements are not interchangeable Please measure the Element to determine which Filter Assembly Filter Element and Maintenance Kit is correct for your Pump Older Assem...

Page 12: ...ilter Assembly and internal Filter Element were changed in 2012 The older style Element is still available and the Filter Elements are not interchangeable Please measure the Element to determine which Filter Assembly Filter Element and Maintenance Kit is correct for your Pump Older Assembly Older Filter Element Older Filter Element Dimensions Older Maintenance Kit PB 21176001 PB 21177013 4 1 8 OD ...

Page 13: ...Oil Seal GK 40 1 Gasket Kit 5 PB 21212003 1 Flywheel OK 40 1 Overhaul Kit Note 1 The VRK 40 Valve Repair Kit includes the Valve Plates and the Gaskets necessary to install them 2 The previous DEV 40 Pump did not have the Fan Assembly and Shroud Assembly All other components remain the same 3 OK 40 Overhaul Kit includes 1 Gasket Kit 1 Ring Kit 3 Valve Repair Kits and 1 Oil Seal Maintenance Kits The...

Page 14: ... 8 TIA 5075 1 Safety Valve 75 psi 3 PB 21164004 1 Oil Sight Glass GK 55 1 Gasket Kit 4 PB 21161005 1 Oil Seal OK 55 1 Overhaul Kit 5 PB 21166001 1 Crankcase Breather Note 1 OK 55 Overhaul Kit includes 1 Gasket Kit 1 Ring Kit 1 Valve Repair Kit and 1 Oil Seal Maintenance Kits The appropriate Maintenance Kit for the DEV 55 Pump is the part number MK 55 and includes the following 2 PB 21177010 Filter...

Page 15: ...e Filter Assembly and internal Filter Element have changed The older style Element is still available and the Filter Elements are not interchangeable Please measure the Element to determine which Filter Assembly Filter Element and Maintenance Kit is correct Note B Please order 1 PB 11122004 Washer for every PB 21124011 Valve Assembly ordered Older Assembly Older Filter Element Older Filter Element...

Page 16: ...er to the Unit Loose and or missing wires in the electrical circuit Starter Overload is tripped Pressure may not be low enough in the Tank to allow the Unit to start Check that power at the disconnect or breaker is on Also check any fuses Check that all wiring connections are tight With a wiring schematic check that all wiring is present and correct Reset the overload in the Magnetic Starter Drop ...

Page 17: ...ntake piping from building Worn Main Bearings can usually be detected by noticeable end play on the Flywheel Replace the Main Bearings Worn Connecting Rod Bearing Inserts can be detected by removing a Valve and watching the Piston while moving the Flywheel by hand If the Flywheel can be moved at mid stroke without the Piston moving the Bearing Inserts or Connecting Rod may need to be replaced D Oi...

Page 18: ...er Head Aftercooler Tube or Check Valve Maximum operating time based on an 8 hour day is 60 which related to approx 35 minutes per hour Clean Pump Move Compressor so Beltguard is a minimum of 18 away from nearest obstruction See Page 7 Correct rotation of the Flywheel See Page 10 Fix leaks Soap water mixture will assist in finding small leaks Clean or replace piping Replace Air Filter Refer to Lub...

Page 19: ...Screws Cylinder Head Cylinder or Crankcase Oil Seal leak Use care when filling with oil Wipe any spills immediately Drain oil until proper level is reached Check Filler Plug Change O Ring Ensure Pipe Nipple and Cap are sealed Initially retorque fasteners to factory specs If leaks persist replace Gasket Use Loctite Form a Gasket on Head Bolts and Crankcase to Cylinder Bolts Inspect Crankshaft for a...

Page 20: ...that may generally have a known useful life including but not limited to compressor pump rings valves and bearings The Manufacturer shall determine in its sole and reasonable discretion if a Product or part of a Product has been subject to Ordinary Wear and Tear This Warranty does not apply to Ordinary Wear and Tear In addition without limiting the foregoing this Warranty does not apply to all shi...

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