DV8 FBBR-03 Installation Manual Download

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INSTALLATION

MANUAL

855-680-9595

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STEP

Using the provided foam, remove the
backing and place onto the inside of
the wings. Repeat on the other side.

STEP

Place the center section of the
bumper face down on a soft surface
to prevent any damage to the coating.

INSTALLATION OF DV8 BUMPER

Begin by unpacking all items and
inspecting for missing pieces or
damage. If you have any concerns,
please contact the company the
product was purchased from.

(6) M12x50mm Bolts
(6) M12 Nuts
(6) M12 Split Washers
(12) M12 Flat Washers
(6) M14x35mm Bolts

(6) M14 Nuts
(6) M14 Split Washers
(12) M14 Flat Washers
(4) M6x20mm Bolts
(4) M6 Lock Nuts
(8) M6 Flat Washers

Hardware Included

Summary of Contents for FBBR-03

Page 1: ...r any bodily injury or harm to you or your vehicle as a result of an improper install Proper installation of this kit required knowledge of the factory recommended procedures for removal and installation of original equipment components We recommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the installation Installation of this kit without ...

Page 2: ... remove the 2 pins on the bottom and 2 near the top of the d ring mount Using a 15mm socket loosen the 3 bolts on each side Note When you do this the bumper can become free from the vehicle and can fall Ensure you have another person holding it or the bumper secure to prevent falling and injury Pull the top half away from the Bronco and set to the side Repeat for the other side ...

Page 3: ...e all bolts are loose remove the plug for the fog lights and front sensors if equipped This is located at the back end of the grill on the driver side STEP 4 Once unplugged remove all 6 bumper bolts and d rings mounts Set bumper face down off to the side ...

Page 4: ...ach behind each bumper mount on the frame rail and remove the factory nut plate STEP 6 If you do not have adaptive cruise control remove the plastic cover by pushing the clip on the top down while pulling away from Bronco and set off to the side Note If you have adaptive cruise control you will need to relocate the module using our ABBR 01 to retain the functionality Adaptive Cruise Control Reloca...

Page 5: ...ensors remove the main bumper brackets from the backside of the bumper using a 13mm socket remove the 4 hex head bolts STEP 9 Next using a T40 torx bit remove the 6 bolts securing the mount in place Once removed gently separate mount from bumper and set off to the side ...

Page 6: ... the harness to the bumper Lastly gently squeeze the same two tabs on the sensor bezel and push the backside of the sensor to remove the bezel Continue the same steps on the remaining sensors STEP 11 To remove the sensors spread the two tabs on the sensor bezel and gently pull up on the sensor Make sure that the rubber ring around the sensor head remains on the sensor ...

Page 7: ... surface to prevent any damage to the coating INSTALLATION OF DV8 BUMPER Begin by unpacking all items and inspecting for missing pieces or damage If you have any concerns please contact the company the product was purchased from 6 M12x50mm Bolts 6 M12 Nuts 6 M12 Split Washers 12 M12 Flat Washers 6 M14x35mm Bolts 6 M14 Nuts 6 M14 Split Washers 12 M14 Flat Washers 4 M6x20mm Bolts 4 M6 Lock Nuts 8 M6...

Page 8: ...designed to accept both factory metal bumper and plastic bumper sensor bezels All cutouts are cut differently to ensure each bezel is placed into the correct hole They should easily pop into place If vehicle is equipped with factory sensors lay out the harness over the bumper and begin to feed the harness into the bumper cavities so that the sensors lay near their corresponding holes Note The larg...

Page 9: ...front of the sensor bezel push the sensor into the bezel until the sensor clicks into place Repeat steps for all sensors Install 3 cube lights into the wings Lights are not included with the bumper STEP 8 Using the welded in zip tie tabs secure the wiring harness to the bumper ...

Page 10: ...t If running the optional light use the provided M6 hardware to loosely mount bracket into the bumper as shown STEP 11 Mount light to the brackets and center light left to right and secure STEP 12 Once light is secured left to right center light up and down and secure bracket using 3 Allen head and 10mm wrench ...

Page 11: ... the bumper to the Bronco and tighten using a 18mm socket and wrench and tighten bolts to 70 ft lbs Double check all hardware and connect lights and winch to power supplies You are now done with the install of your new DV8 OE Plus Series Front Bumper STEP 14 If equipped with factory sensors reconnect the main plug located behind the driver side headlight ...

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DV8 FBBR-03, Installation Manual

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