DV8 RBBR-02 Installation Manual Download

Page: 1 / 14

6400 SYCAMORE CANYON BLVD.

RIVERSIDE, CALIFORNIA 92507

855-680-9595

WWW.DV8OFFROAD.COM

855-680-9595

NEED HELP?

PRODUCT

INSTALLATION

MANUAL

High Clearence Rear Bumper

2021+ Bronco
RBBR-02

TOOLS

REQUIRED

SKILL

LEVEL

TIME

REQUIRED

- 10,13,18, 21mm Sockets
- #4 Allen Head
- Zip Ties
- Silicone (Optional)
- Electrical Tape

Before you install this kit —

Read and understand all

instructions, warnings, cautions, and notes contained in

this installation instruction guide. Consult your vehicle

owner’s manual for proper disconnection of electrical and

lifting of vehicle if required for installation of this product.
This install may require some technical skills and

knowledge of basic mechanical work. If you do not feel that

you are capable of performing this install please take this

product to a trained professional.
After reading this guide please contact us with any

questions or concerns before installing product.

Customer Service: 855-680-9595

DV8 Offroad is not responsible for any bodily injury or harm to you

or your vehicle as a result of an improper install.

Proper installation of this kit required knowledge of the factory

recommended procedures for removal and installation of original

equipment components. We recommend that the factory shop manual

and any special tools needed to service your vehicle be on hand during

the installation. Installation of this kit without proper knowledge of the

factory recommended procedures may affect the performance of these
components and the safety of the vehicle

• Always wear eye protection when operating power tools

Inspect all contents of this package to make sure product is not damaged

and all installation hardware has been included. If parts are missing from

kit, please be prepared to provide the following information

1. Name of purchase location
2. Bar Code on side of box
3. Date above bar code
4. Date inside box cover

- Novice/Intermediate
- 1 to 2 People

Little skill level required.

- Approximately 2.5 Hours

Time to install this should

take about 2.5 hours

WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION

Summary of Contents for RBBR-02

Page 1: ...80 9595 DV8 Offroad is not responsible for any bodily injury or harm to you or your vehicle as a result of an improper install Proper installation of this kit required knowledge of the factory recommended procedures for removal and installation of original equipment components We recommend that the factory shop manual and any special tools needed to service your vehicle be on hand during the insta...

Page 2: ...ach side of the bumper Remove the lower four bumper bolts using a 18mm socket Note When you do this the bumper can become free from the vehicle and can fall Ensure you have another person holding it or the bumper secure to prevent falling and injury STEP 2 Using a 13mm socket unbolt the side bumper supports on each side of the bumper just outside of the frame rails ...

Page 3: ... HELP STEP 4 Once bumper is removed lay on soft surface face down Unclip the license plate light by squeezing the plug and pulling away from the bumper STEP 5 Remove the thirteen bolts holding the three center brackets using a 13mm socket ...

Page 4: ...ackets To remove the outer sensors spread the tabs on the inner gray sensor bezel to release the sensor and once removed squeeze the same tab while pulling the face of the bezel on the outside to release the bezel from the white cage STEP 7 Remove the two center sensors from the sensor bezels by spreading the two tabs on the bezels and pull the sensor up ...

Page 5: ...ward and while pulling the face of the sensor bezel from the outside of the bumper squeeze the two tabs on the bezel near the bumper to remove the bezel Carefully pull the wire harness away to be used on your new DV8 bumper You are now done with the removal of your Bronco bumper ...

Page 6: ...t all sensors lay near their respective openings Secure harness to bumper using zip ties on welded in zip tie tabs Begin by unpacking all items and inspecting for missing pieces or damage If you have any concerns please contact the company the product was purchased from 4 M14x35mm Bolts 4 M14 Nuts 4 M14 Split Nuts 8 M14 Flat Washers 4 M6x20mm Bolts Hardware Included 4 M6 Lock Nuts 8 M6 Flat Washer...

Page 7: ...identifier on the bezel For example our image shows ROR which stands for rear outer right On the two center bezels you will need to trim down the tabs on the side to allow for the thicker material our bumper uses Trim slightly and test fit until these tabs sit on the backside of the bumper and the bezel sit flush to the face of the bumper STEP 4 ...

Page 8: ...ept both factory metal bumper and plastic bumper sensor bezels All cutouts are cut differently to ensure each bezel is placed into the correct hole STEP 5 STEP 6 Install the sensors by holding the face of the bezel and clicking the sensor into place Note If the sensor will not click into place easily you may need to trim the tabs more from step 4 ...

Page 9: ...r bezel cages so after you install the sensor into the bezel using a zip tie tighten around the sensor and bezel while pushing zip tie up against bumper You can also utilize a small dab of silicone between the backside of the bezel and the front face of the bumper Note On the DV8 bumper these should be oriented down ...

Page 10: ... flush mount pods not included Note We are running two 3 Flush Mount DV8 elite lights STEP 9 To wire up the license plate light you will need to cut off the factory connector and wire it to our new LED light or you can opt to wire in a new plug for easy on and off connection ...

Page 11: ...he license plate bracket using a 4 allen head remove the four screws holding on the driver side mesh Place the bracket into place and reuse the hardware to secure the bracket to the bumper The mesh can be removed or reused with the bracket based on your preference ...

Page 12: ...INSTALLATION MANUAL 855 680 9595 NEED HELP STEP 11 Using a 21mm socket and 21mm wrench use the M14 hardware to loosely install the main bumper bracket to the bumper ...

Page 13: ... 12 With assistance lift the bumper to the truck and reusing the factory M12 bolts install the lower four bolts tightening to 70 ft lbs STEP 13 After the bumper is aligned with the vehicle tighten all six M14 bracket bolts to the bumper to 70 ft lbs ...

Page 14: ...5 680 9595 NEED HELP STEP 15 Double check all hardware and connections Wire rear lights to your preference STEP 14 Plug in connectors on both sides of the bumper and check the function of the license plate light and sensors ...

Search results

Summary of Contents for RBBR-02

Reviews:

Related manuals for RBBR-02

Brands by name

Popular brands

DV8 RBBR-02, Installation Manual

Search results

Summary of Contents for RBBR-02

Reviews:

Related manuals for RBBR-02

Brands by name

Popular brands