DWK WHEATON Standard, Instruction Manual

Page 1: ...iences 800 225 1437 U S Canada Only 856 825 1100 www dwk com P N 50099786 Rev 07 2021 WHEATON Standard Top Drive Roller Apparatus INSTRUCTION MANUAL Catalog Numbers WSTPF511X A THROUGH J AND WSTPF5811X A THROUGH J ...

Page 2: ...5 Setup Mode 15 Bottle Diameter 15 Bottle Rotation Direction 16 Factory Mode 16 Change Motor Gear 16 Ramp Up Time 17 Bottle Speed Tolerance 17 Rotation Alarm 17 Battery Backup Alarm 17 Motor Calibrate 18 4 ALARMS 19 Bottle Speed Tolerance 19 Rotation Alarm Option 19 Battery Condition and Backup Alarm Option 20 5 MAINTENANCE FOR QUALIFIED SERVICE PERSONNEL ONLY 21 Instrument Inspection 21 Instrumen...

Page 3: ...IGURE G ASSEMBLY REAR RAIL WL055612 FIGURE H ASSEMBLY REAR RAIL WL055703 FIGURE I ASSEMBLY DECK WL055614 FIGURE J ASSEMBLY DECK WL055701 FIGURE K ASSEMBLY TOP FRONT RAIL WL055691 FIGURE L ASSEMBLY TOP FRONT RAIL WL055682 FIGURE M ASSEMBLY TOP REAR RAIL WL055690 FIGURE N ASSEMBLY TOP REAR RAIL WL055683 FIGURE O ASSEMBLY TOP DECK WL055689 FIGURE P ASSEMBLY TOP DECK WL055700 FIGURE Q AND R ASSEMBLY D...

Page 4: ...s In addition DWK Life Sciences shall not be responsible for bodily or property loss damages or injuries of any kind or nature through either direct or indirect use of the product IMPORTANT The WHEATON Production Roller Apparatus was designed for the purpose of growing anchorage dependent cell lines in roller culture bottles with a maximum weight limit per deck of 30 pounds Use of this equipment f...

Page 5: ... Sciences takes no responsibility for damage to merchandise in transit All such claims must be submitted to the carrier DWK Life Sciences makes no other express or implied warranty statutory or otherwise concerning materials or goods supplied including without limitation ANY WARRANTY of fitness for a particular purpose or any warranty of merchantability The warranties given are exclusive of all ot...

Page 6: ...r serious personal injury An ELECTRICAL DANGER symbol indicates attention to an operation which could cause electrocution or severe injury A Pinch and Crush danger symbol indicates attention to an operation which could cause severe injury due to hands or fingers being caught in rotating parts or machinery This product may use optional rechargeable lead acid batteries Carefully follow the included ...

Page 7: ... lighted Be certain the work surface is clean level and sturdy enough to support the weight of the unit particularly if it is to be filled with liquid Wear proper apparel Do not wear loose clothing neckties or jewelry that might get caught in moving parts Non slip footwear is recommended Wear protective hair covering to contain long hair Wear safety goggles Wear safety goggles at all times Everyda...

Page 8: ...CUIT ÉLECTRIQUE LA MISE À LA TERRE RÉDUIRA LE RISQUE DE CHOC ÉLECTRIQUE L ÉQUIPEMENT DOIT ÊTRE RELIÉ À LA TERRE This instrument is equipped with a cord having a grounding wire and an appropriate grounding plug The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances The outlet must have the same configuration as the plug DO NOT USE...

Page 9: ... 220 240 V Bottle Size Range 110 121 mm diameter and up to 550 mm in length Bottle Speed 0 25 to 8 00 rotations per minute RPM using 110 mm Diameter Bottles 0 22 to 7 54 RPM using 117 mm diameter bottles Installation Category Class II IP Code Control Head Only 42 Environmental Operating temperature 5 C to 40 C Humidity 80 up to 31 C 50 at 40 C Altitude limit 2000 meters Motor 24 VDC Brushless Gear...

Page 10: ... energized and closed on normal condition and de energized and open on alarm condition common to all alarm conditions Audio Alarm Internal audio alarm sounds on alarm condition common to all alarms Dry Contacts Dry contact alarm relay available through the optional Alarm Output port See section 4 for dry contact pin outs Contact Ratings 125 VAC 60 VDC 1 A Alarm Output Jack Connector Amphenol 3263 ...

Page 11: ...on monitor cables W348887 5 Position Add on Deck Kit Modular Spacing 7 106 in Deck to Deck W348889 5 Position Add on Deck Kit Production Spacing 6 in Deck to Deck These are kits designed for customer installation Top Drive DECK HEIGHT CHART Decks Production Spaced Modular Spaced Fixed and Removable Fixed Removable 6 in Between Decks 7 125 in Between Decks 7 106 in Between Decks inches cm inches cm...

Page 12: ...3 Hz The line voltage fuse label located on the rear of the control housing shows the input voltage and fuses set for the unit at the factory Power Cord Set This unit has been shipped from the factory with a power line cord that has a plug appropriate for your area If the wrong power cord has been shipped for your particular application contact your nearest DWK Life Sciences dealer for the proper ...

Page 13: ...e ramp time bottle diameter and motor gear ratio 3 MAIN OPERATION When main power is applied the roller apparatus display will initialize and show the installed firmware revision number The display will then continuously show the true bottle speed on the front panel display The system will always power on in Operation Mode with all operational parameters set as they were during the last use NOTE A...

Page 14: ...n be controlled through the front panel Functions are divided into three main modes e g the Operation Mode Setup Mode and Factory Mode FIGURE 1 FRONT PANEL NAVIGATION Navigating between the three main screens is done through the four push buttons on the edge of the display FIGURE 2 DISPLAY INTERFACE Display Screen Power Switch Optional Alarm Output Jack Select Enter Up Arrow Down Arrow ...

Page 15: ...ess or hold the Up button to increase the parameter s value Press or hold the Down button to decrease the parameter s value When satisfied with the value change press the Enter button to save the new value to memory and automatically return to Operational Mode To check a parameter value without changing it press the Select button until the desired parameter is displayed Press the Enter button to d...

Page 16: ...atus and are accessed in the Factory Mode Extra care should be taken when changing these parameters as they could significantly affect unit performance A user may need to enter the Factory Mode if circuit boards are replaced or if accessories are added or deleted To Access the Factory Mode Accessing the Factory Mode is different from accessing the Setup Mode Pressing the Select Enter and Up button...

Page 17: ...1 second intervals The default value is 5 0 Bottle Speed Tolerance The Bottle Speed Tolerance is speed beyond the set point that a unit will generate a speed deviation alarm If set to 0 10 the bottle speed must be held to 0 10 of the set bottle speed or an alarm will be generated Press the Select button until the Speed Tolerance message tOL appears and then press Enter Use the Up and Down buttons ...

Page 18: ...s Each step will run for 20 seconds in order to give the motor enough time to stabilize After the 20 seconds expire the system will automatically go to the next step When all steps are complete the calibration constants will be saved CALIBRATION mode and FACTORY mode exited and the system will return to normal operation Step 1 The first 2 seconds the display will show S1 During this step the motor...

Page 19: ...nstalled a front panel Alarm Output jack is provided for remote monitoring of alarm conditions Specifications for the front panel Alarm Output Jack are provided in section 0 The alarm pin out for the front panel Alarm Output Jack is shown below FIGURE 3 ALARM OUTPUT JACK PIN OUT Bottle Speed Tolerance See section 3 4 3 for the definition and setting of the Bottle Speed Tolerance alarm If the bottl...

Page 20: ...link at a slow rate No further message will be shown on the front panel display The appearance of the bAt alarm on the display indicates the batteries are not connected they are damaged or they are below the charge threshold of 21 7 volts and need to be recharged To disable this alarm change the bAO parameter included in the Factory Mode from 1 0 to 0 0 This setting will cause the unit to ignore a...

Page 21: ...ERVAL Roller Bearings Roller bearings are greaseless and require no lubrication Inspection is required for physical damage only Once a year Rubber Rollers Check rollers for residue buildup Rollers can be wiped down with Alcohol or a common cleaning agent At each harvest interval Nuts Bolts Hardware Check for general tightness replace missing hardware Once a year Drive Belts black Replace belts if ...

Page 22: ...L OF ANY PROTECTIVE COVERS Troubleshooting Check List Unit will not operate Cause Fuse blown Remedy Replace fuse with proper size and type See section 6 3 on fuse replacement Cause Supply voltage low or at zero Remedy Check house receptacle with a voltmeter Cause On Off power switch in off position Remedy Switch power switch to on position Motor runs but roller s will not turn Cause Drive and or d...

Page 23: ... required Cause Motor control board defective Remedy Replace defective board Cause Drive motor defective Remedy Replace defective motor Motor fails to maintain constant rotation speed Cause Motor control board defective Remedy Replace defective board Cause Drive motor defective Remedy Replace defective motor Cause Line voltage varying by more than 10 Remedy Have mains checked by a qualified electr...

Page 24: ...n the set screws securing the drive gears to the motor shaft two per gear and then remove the gears 7 Remove the four screws which were loosened in step four 8 Carefully remove the motor from the base unit 9 For re assembly reverse the above procedure using new motor Fuse Replacement DANGER BE CERTAIN THE UNIT IS DISCONNECTED FROM THE AC POWER SOURCE 1 Disconnect the cord set from the AC power sou...

Page 25: ...system utilizes two sealed lead acid batteries which must be maintained in a fully charged state to insure proper auxiliary operation The charging circuitry charges the batteries whenever the roller apparatus is plugged in and operating If primary mains power is lost while a roller apparatus is in normal operation the battery back up system will automatically and seamlessly switch the roller appar...

Page 26: ...WHEATON Standard Roller Apparatus 26 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE A MAIN ASSEMBLY 52 POS TOP DRIVE STANDARD ROLLER WSTPF511X A J ...

Page 27: ...58585 PULLEY ASSEMBLY WSTPF5110 A B 5B 1 WL058605 PULLEY ASSEMBLY WSTPF5111 A B 5C 1 WL058589 PULLEY ASSEMBLY WSTPF5110 C J 5D 1 WL058609 PULLEY ASSEMBLY WSTPF5111 C J 6A 1 WL058584 120V ASSEMBLY DRIVE UNIT TOP DRIVE STANDARD WSTPF5110 A B 6B 1 WL058633 120V ASSEMBLY DRIVE UNIT TOP DRIVE W OPT WSTPF5111 A B 6C 1 WL058601 230V ASSEMBLY DRIVE UNIT TOP DRIVE STANDARD WSTPF5110 C J 6D 1 WL058634 230V ...

Page 28: ...WHEATON Standard Roller Apparatus 28 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE B MAIN ASSEMBLY 86 POS TOP DRIVE STANDARD ROLLER WSTPF811X A J ...

Page 29: ...055683 ASSEMBLY TOP REAR RAIL 6 10 WL055701 ASSEMBLY DECK 7 1 WL055700 ASSEMBLY TOP DECK 8A 1 WL058584 120V ASSEMBLY DRIVE UNIT TOP DRIVE STANDARD WSTPF8110 A B 8B 1 WL058633 120V ASSEMBLY DRIVE UNIT TOP DRIVE W OPT WSTPF8111 A B 8C 1 WL058601 230V ASSEMBLY DRIVE UNIT TOP DRIVE STANDARD WSTPF8110 C J 8D 1 WL058634 230V ASSEMBLY DRIVE UNIT TOP DRIVE W OPT WSTPF8111 C J 9A 1 WL058588 ASSEMBLY 120V W...

Page 30: ...WHEATON Standard Roller Apparatus 30 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE C ASSEMBLY BASE WITH UPRIGHTS WL055693 ...

Page 31: ...EM QTY DWK NO DESCRIPTION 1 16 50027727 1 4 X 5 8 IN WASHER 2 12 I052861 RAIL SIDE SUPPORT 3 1 50026947 BASE 4 2 WI058093 CASTER 3 5 IN NON MARKING NO BRAKE 5 2 WI058092 CASTER 3 5 IN NON MARKING WITH BRAKE 6 16 50030016 1 4 20 X 5 8 IN BOLT 7 152 I052363 1 4 20 X 1 2 IN BOLT 8 168 I052370 WASHER STAR 1 4 IN INTERNAL TOOTH 9 4 WI056888 UNIVERSAL UPRIGHT ...

Page 32: ...ECKS WL05570 ITEM QTY DWK NO DESCRIPTION 1 12 I052861 RAIL SIDE SUPPORT 2 1 I052858 BASE 3 2 WI058092 CASTER 3 5 IN NON MARKING WITH BRAKE 4 2 WI058093 CASTER 3 5 IN NON MARKING NO BRAKE 5 168 I052370 WASHER STAR 1 4 IN INT TOOTH 6 152 I052363 1 4 20 X 1 2 IN BOLT 7 16 50030016 1 4 20 X 5 8 IN BOLT 8 16 50027727 1 4 X 5 8 IN WASHER 9 2 I052860 RAIL LEFT UPRIGHT 10 2 I052859 RAIL RIGHT UPRIGHT ...

Page 33: ...33 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE E ASSEMBLY FRONT RAIL WL055613 FIGURE E ASSEMBLY FRONT RAIL WL055613 ITEM QTY DWK NO DESCRIPTION 1 1 WL055617 RAIL FRONT SUPPORT 2 6 WL055615 BEARING SLOTTED ...

Page 34: ...tus 34 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE F ASSEMBLY FRONT RAIL WL055704 FIGURE F ASSEMBLY FRONT RAIL WL055704 ITEM QTY DWK NO DESCRIPTION 1 1 WL055684 RAIL FRONT 2 9 WL055615 BEARING SLOTTED ...

Page 35: ...ratus 35 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE G ASSEMBLY REAR RAIL WL055612 FIGURE G ASSEMBLY REAR RAIL WL055612 ITEM QTY DWK NO DESCRIPTION 1 1 WL055616 RAIL REAR 2 6 WL055615 BEARING SLOTTED ...

Page 36: ...ratus 36 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE H ASSEMBLY REAR RAIL WL055703 FIGURE H ASSEMBLY REAR RAIL WL055703 ITEM QTY DWK NO DESCRIPTION 1 1 WL055685 RAIL REAR 2 9 WL055615 BEARING SLOTTED ...

Page 37: ...k com P N 50099786 Rev 11 2021 FIGURE I ASSEMBLY DECK WL055614 FIGURE I ASSEMBLY DECK WL055614 ITEM QTY DWK NO DESCRIPTION 1 2 I052885 ROD SUPPORT 2 6 I054128 ASSEMBLY ROLLER SHAFT 3 1 50028196 WASHER NYLON 4 2 50029959 WASHER STAR 8 INT TOOTH 5 2 50029922 SCREW 8 32 X 3 8 IN ...

Page 38: ... com P N 50099786 Rev 11 2021 FIGURE J ASSEMBLY DECK WL055701 FIGURE J ASSEMBLY DECK WL055701 ITEM QTY DWK NO DESCRIPTION 1 9 I054128 ASSEMBLY ROLLER SHAFT 2 4 I052885 ROD SUPPORT 3 18 50028196 WASHER NYLON 4 4 50029959 WASHER STAR 8 INT TOOTH 5 4 50029922 SCREW 8 32 X 3 8 IN ...

Page 39: ...39 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE K ASSEMBLY TOP FRONT RAIL WL055691 FIGURE K ASSEMBLY TOP FRONT RAIL WL055691 ITEM QTY DWK NO DESCRIPTION 1 1 WL055699 RAIL FRONT 2 4 WL055615 BEARING SLOTTED ...

Page 40: ...K Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE L ASSEMBLY TOP FRONT RAIL WL055682 FIGURE L ASSEMBLY TOP FRONT RAIL WL055682 ITEM QTY DWK NO DESCRIPTION 1 1 WL055706 SUPPORT FRONT HOUSING 2 8 WL055615 BEARING SLOTTED ...

Page 41: ...s 41 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE M ASSEMBLY TOP REAR RAIL WL055690 FIGURE M ASSEMBLY TOP REAR RAIL WL055690 ITEM QTY DWK NO DESCRIPTION 1 1 WL055698 RAIL REAR 2 4 WL055615 BEARING SLOTTED ...

Page 42: ...42 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE N ASSEMBLY TOP REAR RAIL WL055683 FIGURE N ASSEMBLY TOP REAR RAIL WL055683 ITEM QTY DWK NO DESCRIPTION 1 1 WL055705 RAIL SUPPORT 2 8 WL055615 BEARING SLOTTED ...

Page 43: ... N 50099786 Rev 11 2021 FIGURE O ASSEMBLY TOP DECK WL055689 FIGURE O ASSEMBLY TOP DECK WL055689 ITEM QTY DWK NO DESCRIPTION 1 2 I052885 ROD SUPPORT 2 2 50029959 WASHER STAR 8 INTERNAL TOOTH 3 2 50029922 SCREW 8 32 X 3 8 IN 4 8 50028196 WASHER NYLON 5 4 I054128 ASSEMBLY ROLLER SHAFT ...

Page 44: ... N 50099786 Rev 11 2021 FIGURE P ASSEMBLY TOP DECK WL055700 FIGURE P ASSEMBLY TOP DECK WL055700 ITEM QTY DWK NO DESCRIPTION 1 2 I052885 ROD SUPPORT 2 8 I054128 ASSEMBLY ROLLER SHAFT 3 16 50028196 WASHER NYLON 4 2 50029959 WASHER STAR 8 INTERNAL TOOTH 5 2 50029922 SCREW 8 32 X 3 8 IN ...

Page 45: ...WHEATON Standard Roller Apparatus 45 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE Q ASSEMBLY DRIVE UNIT WL058584 WL058633 WL058601 WL058634 ...

Page 46: ...WHEATON Standard Roller Apparatus 46 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE R ASSEMBLY DRIVE UNIT WL058584 WL058633 WL058601 WL058634 ...

Page 47: ... 2 IN 15 10 I053401 SCREW 4 40 X 3 8 IN 16 2 50029957 NUT HEX 8 32 17 3 50031560 0 100 CRIMP PIN 18 1 50099791 ASSEMBLY WIRE HARNESS TOP DRIVE 19 1 50099797 LINE FILTER 20 1 WI056885 DIGITAL DISPLAY STANDARD 21 4 50099788 STANDOFF 1 4 X 19 64 NYLON 22 1 WI056895 SWITCH POWER 23 1 WI058078 POWER SUPPLY 28 V 2 3 A 80 W 24 1 50099789 BASE CONTROL CABINET 25 1 50099829 CABINET LID 26 1 WI056889 MOTOR ...

Page 48: ...WHEATON Standard Roller Apparatus 48 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE S ASSEMBLY WL058605 WL058585 WL058609 WL058589 ...

Page 49: ...TOOTH 11 4 50029959 WASHER STAR 8 INTERNAL TOOTH 12 4 50029863 WASHER STAR 4 INTERNAL TOOTH WL058605 WL058609 13 20 I052240 SCREW 6 32 X 3 8 IN 14 2 I052324 SCEW 10 32 X 1 1 4 IN 15 4 50029922 SCREW 8 32 X 3 8 IN 16 4 50029858 SCREW 4 40 X 3 8 IN WL058605 WL058609 17 2 50030016 1 4 20 X 5 8 IN BOLT 18 1 50026982 MOTOR BELT GUARD 19 1 I054216 ASSEMBLY DRIVE PULLEY 1 2 IN DIAMETER HOLE 20 4 I052353 ...

Page 50: ...WHEATON Standard Roller Apparatus 50 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE T ASSEMBLY WL058607 WL058588 WL058608 WL058590 ...

Page 51: ...ED 12 1 50028394 LABEL MET NRTL LISTED 13 2 50028829 LABEL PINCH AND CRUSH 14 2 50099517 FERRITE WL058607 WL058608 15 2 50030016 1 4 20 X 5 8 IN BOLT 16 1 I054216 ASSEMBLY DRIVE PULLEY 1 2 IN DIA HOLE 17 4 I052353 SCREW SET 10 32 X 1 4 IN 18 2 I051188 BELT 187L025 19 2 WL055632 GUARD BELT 11 DECK 20 20 I051433 SPACER 3 8 IN 6 32 THREAD 21 76 I052737 BELT ROUND ENDLESS 4 1 2 IN DIA 22 20 I051188 BE...

Page 52: ...ENT 1 Remove line cord from unit 2 Use a small flat tipped screwdriver to remove fuse drawer from unit 3 Remove fuse from drawer Replace with fuse type 110 120VAC 1 1 0AT 250V 5x20mm 220 240VAC 2 0 63AT 250V 5x20mm 4 Reinsert fuse drawer and line cord into unit 110 120 VAC 1 1 0 A 250 VAC 5X20 MM 220 240 VAC 2 0 63 A 250 VAC 5X20 MM ...

Page 53: ...WHEATON Standard Roller Apparatus 53 DWK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 FIGURE V BOTTLE SPEED VALIDATION ...

Page 54: ...Directive with respect to the design and construction of the commercialized version This declaration is invalid if modifications are performed on the device which has not been certified by DWK Life Sciences LLC Designation of the device Standard Roller Directives EN61326 1 2006 Standards UL61010 1 CSA C22 2 No 61010 1 Title 47 of the Code of Federal Regulation CFR Part 15 Subpart B for a Class A D...

Page 55: ...tus is not to be discarded in typical trash outlets This unit is to be discarded according to WEEE guidelines established in your area There are no reusable parts Contact the original distributor from which this product was purchased for proper disposal instructions Specifications subject to change without prior notice ã2021 DWK Life Sciences LLC ...

Page 56: ...WK Life Sciences 856 825 1100 www dwk com P N 50099786 Rev 11 2021 Contact us at DWK com 2021 DWK Life Sciences The trademarks used are owned by DWK Life Sciences GmbH DWK Life Sciences LLC or DWK Life Sciences Ltd 001 EN WMAN_024 50099786 ...